catalyst article, method to reduce emissions from an exhaust stream, and exhaust purification system

专利摘要:
a catalyst article including a substrate with an inlet and an outlet side, a first zone and a second zone, the first zone comprising a passive nox adsorber (pna) comprising a platinum group metal and a base metal , both in a molecular sieve, and an ammonia slip (asc) catalyst comprising an oxidation catalyst comprising a platinum group metal on a support, and a first scr catalyst; wherein the second zone comprises a catalyst selected from the group consisting of a diesel oxidation catalyst (doc) and an exothermic diesel catalyst (dec); and where the first zone is located upstream of the second zone. the first zone can include a lower layer including a blend of: (1) oxidation catalyst with (2) the first scr catalyst; and an upper layer including a second catalyst scr, the upper layer being located on the lower layer.
公开号:BR112019020371A2
申请号:R112019020371
申请日:2018-03-29
公开日:2020-04-28
发明作者:Duran-Martin Desiree；Liu Dongxia；Chen Hai-Ying；Lu Jing；Kilmartin John；Rajaram Raj
申请人:Johnson Matthey Plc；
IPC主号:

专利说明:

CATALYST ARTICLE, AND, METHOD TO REDUCE EMISSIONS FROM AN EXHAUST CHAIN FUNDAMENTALS OF THE INVENTION [001] The combustion of hydrocarbon-based fuel in engines produces exhaust gas that contains, in large part, relatively benign nitrogen (N2), water (H2O) and carbon dioxide (CO2). But the exhaust gases also contain, in a relatively small part, noxious and / or toxic substances, such as incomplete combustion carbon monoxide (CO), unburned fuel hydrocarbons (HC), nitrogen oxides (NOx) from temperatures excessive combustion and particulate matter (mostly soot). To mitigate the environmental impact of exhaust and exhaust gas released into the atmosphere, it is desirable to eliminate or reduce the amount of undesirable components, preferably through a process that, in turn, does not generate other harmful or toxic substances.
[002] Typically, exhaust gases from low-burning gas engines have a practical oxidation effect due to the high proportion of oxygen that is provided to ensure proper combustion of the hydrocarbon fuel. In such gases, one of the heaviest components to remove is NOx, which includes nitric oxide (NO) and nitrogen dioxide (NO2). The reduction of NOx to N2 is particularly problematic due to the fact that the exhaust gas contains enough oxygen to favor oxidative reactions rather than reduction. However, NOx can be reduced through a process commonly known as Selective Catalytic Reduction (SCR). An SCR process involves the conversion of NOx, in the presence of a catalyst and with the aid of a nitrogen-reducing agent, such as ammonia, to elemental nitrogen (N2) and water. In an SCR process, a gaseous reducer, such as ammonia, is added to an exhaust gas stream before
Petition 870190109212, of 10/28/2019, p. 7/12
2/93 of putting the exhaust gas in contact with the SCR catalyst. The reducer is adsorbed on the catalyst, and the NO _X reduction reaction occurs as the gases pass through or cross the catalyzed substrate. The chemical equation for stoichiometric SCR reactions with the use of ammonia is:
4NO + 4NH ₃ + O ₂ 4N ₂ + 6H ₂ O
2NO ₂ + 4NH ₃ + O ₂ 3N ₂ + 6H ₂ O NO + NO ₂ + 2NH ₃ 2N ₂ + 3H ₂ O [003] NH ₃ SCR emission control systems are very efficient once they reach the its working temperature (typically 200 ° C and above). However, these systems are relatively inefficient below the operating temperature (“cold start” period). Since even more stringent national and regional legislation reduces the amount of pollutants that can be emitted from diesel engines, reducing emissions during the cold start period is becoming a major challenge. Thus, catalysts and methods to reduce the level of NO _X emitted during the cold start condition continue to be explored. SUMMARY OF THE INVENTION [004] According to some embodiments of the present invention, a catalyst article includes a substrate with an inlet and outlet side, a first zone and a second zone, wherein the first zone comprises a passive adsorbent of NOx (PNA) comprising a platinum group metal and a base metal, both in a molecular sieve, and an ammonia slip catalyst (ASC) comprising an oxidation catalyst comprising a platinum group metal in a support and a first SCR catalyst; wherein the second zone comprises a catalyst selected from the group consisting of a diesel oxidation catalyst (DOC) and an exothermic diesel catalyst (DEC); and where the first zone is located upstream of the second zone. The first zone can include a lower layer with a mixture of: (1) the
Petition 870190109208, of 10/28/2019, p. 8/156
3/93 oxidation catalyst and (2) the first SCR catalyst; and an upper layer, including a second SCR catalyst, the upper layer located on the lower layer.
[005] The support may include a siliceous material, such as a material selected from the group consisting of: (1) silica and (2) a zeolite with a silica to alumina ratio greater than 200. In some embodiments, the platinum group metal of oxidation catalyst is present in the support in an amount of about 0.5% by weight to about 10% by weight; about 1% by weight to about 6% by weight; or about 1.5% by weight to about 4% by weight of the total weight of the platinum group metal and the support. The oxidation catalyst platinum group metal can include platinum, palladium or a combination of platinum and palladium. In some embodiments, the oxidation catalyst platinum group metal comprises platinum.
[006] In some embodiments, within the blend, a weight ratio of the first SCR catalyst to the platinum group metal in a support is from about 3: 1 to about 300: 1; about 5: 1 to about 100: 1; or about 10: 1 to about 50: 1. The first and / or second SCR catalyst can include a base metal, a base metal oxide, a molecular sieve, a metal-exchanged molecular sieve or a mixture thereof. In some embodiments, the first and / or the second SCR catalyst comprises copper, iron, manganese, palladium or combinations thereof.
[007] In some embodiments, the first SCR catalyst and the
PNA are present in a ratio of 5: 1 to 1: 5; 3: 1 to 1: 3; or 2: 1 to 1: 2. In some embodiments, the PNA and the first SCR catalyst may have a common formulation. In some embodiments, the PNA and the first SCR catalyst comprise the same material. The PNA can comprise platinum, palladium or combinations thereof. In some
Petition 870190109208, of 10/28/2019, p. 9/156
4/93 modalities, the base metal of the PNA comprises copper, iron or combinations thereof. In some embodiments, the PNA comprises palladium and copper, both in a molecular sieve. In some embodiments, the PNA comprises palladium and iron, both in a molecular sieve.
[008] In some embodiments, the lower layer additionally comprises the PNA. The bottom layer can include a section comprising the PNA (“PNA section”) and the PNA section is located upstream of the blend. The blend can additionally comprise the PNA. In some embodiments, the bottom layer comprises a section comprising the PNA and a third SCR catalyst ("PNA / SCR section"). In some embodiments, the bottom layer includes the PNA / SCR section and the blend, with the PNA / SCR section located upstream of the blend. In some embodiments, the bottom layer comprises the PNA / SCR section and the blend, with the blend located at the top of the PNA / SCR section. In some embodiments, the bottom layer comprises the PNA / SCR section and the blend, with the PNA / SCR section located at the top of the blend.
[009] In some modalities, the first zone and the second zone are located on a single substrate and the first zone is located on the substrate inlet side and the second zone is located on the substrate outlet side. In some embodiments, the substrate comprises a first substrate and a second substrate, where the first zone is located on a first substrate and the second zone is located on the second substrate and the first substrate is located upstream of the second substrate.
*** [0010] According to some embodiments of the present invention, a method of reducing emissions from an exhaust stream includes bringing the exhaust stream into contact with the catalyst article, including a substrate with an inlet side and an inlet side. exit, a first zone and a second zone, where the first zone includes a passive adsorber of
Petition 870190109208, of 10/28/2019, p. 10/156
5/93
NOx (PNA) comprising a platinum group metal and a base metal, both in a molecular sieve, and an ammonia slip catalyst (ASC) comprising an oxidation catalyst comprising a platinum group metal in a support and a first SCR catalyst; wherein the second zone comprises a catalyst selected from the group consisting of a diesel oxidation catalyst (DOC) and an exothermic diesel catalyst (DEC); and where the first zone is located upstream of the second zone. The first zone can include a lower layer with a mixture of: (1) the platinum group metal in a support and (2) the first SCR catalyst; and an upper layer, including a second SCR catalyst, the upper layer being located on the lower layer. [0011] The support may include a siliceous material, such as a material selected from the group consisting of: (1) silica and (2) a zeolite with a silica to alumina ratio greater than 200. In some embodiments, the platinum group metal of oxidation catalyst is present in the support in an amount of about 0.5% by weight to about 10% by weight; about 1% by weight to about 6% by weight; or about 1.5% by weight to about 4% by weight of the total weight of the platinum group metal and the support. The oxidation catalyst platinum group metal can include platinum, palladium or a combination of platinum and palladium. In some embodiments, the oxidation catalyst platinum group metal comprises platinum.
[0012] In some embodiments, within the blend, a weight ratio of the first SCR catalyst to the platinum group metal in a support is from about 3: 1 to about 300: 1; about 5: 1 to about 100: 1; or about 10: 1 to about 50: 1. The first and / or second SCR catalyst can include a base metal, a base metal oxide, a molecular sieve, a metal-exchanged molecular sieve or a mixture thereof. In some embodiments, the first and / or the second catalyst
Petition 870190109208, of 10/28/2019, p. 11/156
6/93
SCRs comprise copper, iron, manganese, palladium or combinations thereof.
[0013] In some embodiments, the first SCR catalyst and PNA are present in a ratio of 5: 1 to 1: 5; 3: 1 to 1: 3; or 2: 1 to 1: 2. In some embodiments, the PNA and the first SCR catalyst may have a common formulation. In some embodiments, the PNA and the first SCR catalyst comprise the same material. The PNA can comprise platinum, palladium or combinations thereof. In some embodiments, the base metal of the PNA comprises copper, iron or combinations thereof. In some embodiments, the PNA comprises palladium and copper, both in a molecular sieve. In some embodiments, the PNA comprises palladium and iron, both in a molecular sieve.
[0014] In some embodiments, the lower layer additionally comprises the PNA. The bottom layer can include a section comprising the PNA (“PNA section”) and the PNA section is located upstream of the blend. The blend can additionally comprise the PNA. In some embodiments, the bottom layer comprises a section comprising the PNA and a third SCR catalyst ("PNA / SCR section"). In some embodiments, the bottom layer includes the PNA / SCR section and the blend, with the PNA / SCR section located upstream of the blend. In some embodiments, the bottom layer comprises the PNA / SCR section and the blend, with the blend located at the top of the PNA / SCR section. In some embodiments, the bottom layer comprises the PNA / SCR section and the blend, with the PNA / SCR section located at the top of the blend.
[0015] In some modalities, the first zone and the second zone are located on a single substrate and the first zone is located on the side of the substrate entrance and the second zone is located on the side of the substrate exit. In some embodiments, the substrate comprises a first substrate and a second substrate, where the first zone is located in
Petition 870190109208, of 10/28/2019, p. 12/156
7/93 a first substrate and the second zone is located on the second substrate and the first substrate is located upstream of the second substrate.
[0016] In some embodiments, the exhaust current comprises an ammonia ratio: NOx> 1 when an exhaust current temperature entering the catalyst article is <180 ° C. In some embodiments, the exhaust stream comprises an ammonia ratio: NOx> 0.5 when an exhaust stream temperature entering the catalyst article is> 180 ° C.
*** [0017] According to some embodiments of the present invention, a catalyst article includes a substrate with an inlet and outlet end, a first zone, a second zone and a third zone, where the first zone includes a second SCR catalyst; wherein the second zone includes an ammonia slip catalyst (ASC) comprising a mixture of: (1) a platinum group metal ("ASC platinum group metal") on a support and (2) a first SCR catalyst; wherein the third zone includes a catalyst ("third zone catalyst") selected from the group consisting of a diesel oxidation catalyst (DOC) and an exothermic diesel catalyst (DEC); wherein the first zone is located upstream of the second zone and the second zone is located upstream of the third zone; and wherein the catalyst article comprises a passive NOx adsorber ("PNA") comprising a platinum group metal and a base metal, both in a molecular sieve. In some embodiments, the first zone and / or the second zone comprises the PNA. In some modalities, ASC is included in a first layer; the catalyst of the third zone is included in a second layer that extends from the outlet end to less than a total length of the substrate, the second layer being located on top of the first layer and having a shorter length than the first layer; and the second SCR catalyst is included in a layer that extends from the
Petition 870190109208, of 10/28/2019, p. 13/156
8/93 inlet end to less than a total length of the substrate and which overlaps at least partially to the first layer. In some embodiments, the first layer extends from the outlet end to less than a total length of the substrate. In some embodiments, the first layer extends from the entry end to less than a total length of the substrate. In some embodiments, the first layer extends the length of the substrate. In some embodiments, the first layer covers the length of the first zone and the second zone.
[0018] In some modalities, the first layer additionally includes the PNA. The first layer may include a section comprising the PNA (“PNA section”) and the PNA section may be located upstream of the blend. In some modalities, the blend additionally comprises the PNA. In some embodiments, the first layer includes a section comprising the PNA and a third SCR catalyst ("PNA / SCR section"). In some embodiments, the first layer includes the PNA / SCR section and the blend, with the PNA / SCR layer located upstream of the blend. In some embodiments, the first layer includes the PNA / SCR section, with the blend located at the top of the PNA / SCR section. In some embodiments, the first layer includes the blend, with the PNA / SCR section located at the top of the blend.
[0019] The support may include a siliceous material, such as a material selected from the group consisting of: (1) silica and (2) a zeolite with a silica to alumina ratio greater than 200. In some embodiments, the platinum group metal of ASC is present in the support in an amount of about 0.5% by weight to about 10% by weight; about 1% by weight to about 6% by weight; or about 1.5% by weight to about 4% by weight of the total weight of the ASC platinum group metal and the support. The ASC platinum group metal can include platinum, palladium or a combination of platinum and palladium. In some embodiments, the platinum group metal of
Petition 870190109208, of 10/28/2019, p. 14/156
9/93
ASC comprises platinum.
[0020] In some embodiments, within the blend, a weight ratio of the first SCR catalyst to the platinum group metal in a support is from about 3: 1 to about 300: 1; about 5: 1 to about 100: 1; or about 10: 1 to about 50: 1. The first and / or second SCR catalyst can include a base metal, a base metal oxide, a molecular sieve, a metal-exchanged molecular sieve or a mixture thereof. In some embodiments, the first and / or the second SCR catalyst comprises copper, iron, manganese, palladium or combinations thereof.
[0021] In some embodiments, the first SCR catalyst and PNA are present in a ratio of 5: 1 to 1: 5; 3: 1 to 1: 3; or 2: 1 to 1: 2. In some embodiments, the PNA and the first SCR catalyst may have a common formulation. In some embodiments, the PNA and the first SCR catalyst comprise the same material. The PNA can comprise platinum, palladium or combinations thereof. In some embodiments, the base metal of the PNA comprises copper, iron or combinations thereof. In some embodiments, the PNA comprises palladium and copper, both in a molecular sieve. In some embodiments, the PNA comprises palladium and iron, both in a molecular sieve.
*** [0022] According to some embodiments of the present invention, a method of reducing exhaust stream emissions includes bringing the exhaust stream into contact with a catalyst article, including a substrate with an inlet end and an end outgoing, a first zone, a second zone and a third zone, wherein the first zone includes a second SCR catalyst; wherein the second zone includes an ammonia slip catalyst (ASC) comprising a mixture of: (1) a platinum group metal (“ASC platinum group metal”) on a support and (2)
Petition 870190109208, of 10/28/2019, p. 15/156
10/93 a first SCR catalyst; wherein the third zone includes a catalyst ("third zone catalyst") selected from the group consisting of a diesel oxidation catalyst (DOC) and an exothermic diesel catalyst (DEC); wherein the first zone is located upstream of the second zone and the second zone is located upstream of the third zone; and wherein the catalyst article comprises a passive NOx adsorber ("PNA") comprising a platinum group metal and a base metal, both in a molecular sieve. In some embodiments, the first zone and / or the second zone comprises the PNA. In some modalities, ASC is included in a first layer; the catalyst of the third zone is included in a second layer that extends from the outlet end to less than a total length of the substrate, the second layer being located on top of the first layer and having a shorter length than the first layer; and the second SCR catalyst is included in a layer that extends from the inlet end to less than a total length of the substrate and that overlaps at least partially with the first layer. In some embodiments, the first layer extends from the outlet end to less than a total length of the substrate. In some embodiments, the first layer extends from the entry end to less than a total length of the substrate. In some embodiments, the first layer extends the length of the substrate. In some embodiments, the first layer covers the length of the first zone and the second zone.
[0023] In some modalities, the first layer additionally includes the PNA. The first layer may include a section comprising the PNA (“PNA section”) and the PNA section may be located upstream of the blend. In some modalities, the blend additionally comprises the PNA. In some embodiments, the first layer includes a section comprising the PNA and a third SCR catalyst (“section of
Petition 870190109208, of 10/28/2019, p. 16/156
11/93
PNA / SCR ”). In some embodiments, the first layer includes the PNA / SCR section and the blend, with the PNA / SCR layer located upstream of the blend. In some embodiments, the first layer includes the PNA / SCR section, with the blend located at the top of the PNA / SCR section. In some embodiments, the first layer includes the blend, with the PNA / SCR section located at the top of the blend.
[0024] The support may include a siliceous material, such as a material selected from the group consisting of: (1) silica and (2) a zeolite with a silica to alumina ratio greater than 200. In some embodiments, the platinum group metal of ASC is present in the support in an amount of about 0.5% by weight to about 10% by weight; about 1% by weight to about 6% by weight; or about 1.5% by weight to about 4% by weight of the total weight of the ASC platinum group metal and the support. The ASC platinum group metal can include platinum, palladium or a combination of platinum and palladium. In some embodiments, the ASC platinum group metal comprises platinum.
[0025] In some embodiments, within the blend, a weight ratio of the first SCR catalyst to the platinum group metal in a support is from about 3: 1 to about 300: 1; about 5: 1 to about 100: 1; or about 10: 1 to about 50: 1. The first and / or second SCR catalyst can include a base metal, a base metal oxide, a molecular sieve, a metal-exchanged molecular sieve or a mixture thereof. In some embodiments, the first and / or the second SCR catalyst comprises copper, iron, manganese, palladium or combinations thereof.
[0026] In some embodiments, the first SCR catalyst and PNA are present in a ratio of 5: 1 to 1: 5; 3: 1 to 1: 3; or 2: 1 to 1: 2. In some embodiments, the PNA and the first SCR catalyst may have a common formulation. In some modalities, the PNA is the first
Petition 870190109208, of 10/28/2019, p. 17/156
12/93 SCR catalyst comprise the same material. The PNA can comprise platinum, palladium or combinations thereof. In some embodiments, the base metal of the PNA comprises copper, iron or combinations thereof. In some embodiments, the PNA comprises palladium and copper, both in a molecular sieve. In some embodiments, the PNA comprises palladium and iron, both in a molecular sieve.
[0027] In some embodiments, the exhaust current comprises an ammonia ratio: NOx> 1 when an exhaust current temperature entering the catalyst article is <180 ° C. In some embodiments, the exhaust stream comprises an ammonia ratio: NOx> 0.5 when an exhaust stream temperature entering the catalyst article is> 180 ° C.
*** [0028] According to some embodiments of the present invention, an exhaust purification system for reducing exhaust stream emissions includes, in order: a third SCR catalyst; and a catalyst article which includes a substrate with an inlet and an outlet side, a first zone and a second zone, wherein the first zone comprises a passive NOx adsorber (PNA) comprising a platinum group metal and a base metal, both in a molecular sieve and an ammonia slip catalyst (ASC) comprising an oxidation catalyst comprising a platinum group metal in a support and a first SCR catalyst; wherein the second zone comprises a catalyst selected from the group consisting of a diesel oxidation catalyst (DOC) and an exothermic diesel catalyst (DEC); and where the first zone is located upstream of the second zone. The first zone can include a lower layer with a mixture of: (1) the oxidation catalyst and (2) the first SCR catalyst; and an upper layer, including a second SCR catalyst, the upper layer located on the lower layer.
Petition 870190109208, of 10/28/2019, p. 18/156
13/93 [0029] In some embodiments, the third SCR catalyst and the catalyst article are located on a single substrate, with the third SCR catalyst located upstream of the first zone and the second zone. In some embodiments, the third SCR catalyst is located on a substrate upstream of the catalyst article substrate. In some embodiments, the third SCR catalyst has a closed coupling with the catalyst article. The system may also include a filter. In some embodiments, the system includes an SCR catalyst downstream, located downstream of the catalyst article. In some embodiments, the system includes a reducing injector located upstream of the third SCR catalyst and / or a reducing injector located upstream of the downstream SCR catalyst.
[0030] The support may include a siliceous material, such as a material selected from the group consisting of: (1) silica and (2) a zeolite with a silica to alumina ratio greater than 200. In some embodiments, the platinum group metal of oxidation catalyst is present in the support in an amount of about 0.5% by weight to about 10% by weight; about 1% by weight to about 6% by weight; or about 1.5% by weight to about 4% by weight of the total weight of the oxidation catalyst platinum group metal and the support. The oxidation catalyst platinum group metal can include platinum, palladium or a combination of platinum and palladium. In some embodiments, the oxidation catalyst platinum group metal comprises platinum.
[0031] In some embodiments, within the blend, a weight ratio of the first SCR catalyst to the platinum group metal in a support is from about 3: 1 to about 300: 1; about 5: 1 to about 100: 1; or about 10: 1 to about 50: 1. The first and / or second SCR catalyst can include a base metal, a base metal oxide, a molecular sieve, a metal-exchanged molecular sieve or a mixture thereof. In some embodiments, the first and / or the second catalyst
Petition 870190109208, of 10/28/2019, p. 19/156
14/93
SCRs comprise copper, iron, manganese, palladium or combinations thereof.
[0032] In some embodiments, the first SCR catalyst and PNA are present in a ratio of 5: 1 to 1: 5; 3: 1 to 1: 3; or 2: 1 to 1: 2. In some embodiments, the PNA and the first SCR catalyst may have a common formulation. In some embodiments, the PNA and the first SCR catalyst comprise the same material. The PNA can comprise platinum, palladium or combinations thereof. In some embodiments, the base metal of the PNA comprises copper, iron or combinations thereof. In some embodiments, the PNA comprises palladium and copper, both in a molecular sieve. In some embodiments, the PNA comprises palladium and iron, both in a molecular sieve.
[0033] In some embodiments, the lower layer additionally comprises the PNA. The bottom layer can include a section comprising the PNA (“PNA section”) and the PNA section is located upstream of the blend. The blend can additionally comprise the PNA. In some embodiments, the bottom layer comprises a section comprising the PNA and a third SCR catalyst ("PNA / SCR section"). In some embodiments, the bottom layer includes the PNA / SCR section and the blend, with the PNA / SCR section located upstream of the blend. In some embodiments, the bottom layer comprises the PNA / SCR section and the blend, with the blend located at the top of the PNA / SCR section. In some embodiments, the bottom layer comprises the PNA / SCR section and the blend, with the PNA / SCR section located at the top of the blend.
[0034] In some modalities, the first zone and the second zone are located on a single substrate and the first zone is located on the side of the substrate entrance and the second zone is located on the side of the substrate exit. In some embodiments, the substrate comprises a first substrate and a second substrate, where the first zone is located in
Petition 870190109208, of 10/28/2019, p. 20/156
15/93 a first substrate and the second zone is located on the second substrate and the first substrate is located upstream of the second substrate.
*** [0035] According to some embodiments of the present invention, an exhaust purification system for reducing exhaust stream emissions includes, in order: a third SCR catalyst; and a catalyst article that includes a substrate with an inlet and outlet end, a first zone, a second zone and a third zone, wherein the first zone includes a second SCR catalyst; wherein the second zone includes an ammonia slip catalyst (ASC) comprising a mixture of: (1) a platinum group metal ("ASC platinum group metal") on a support and (2) a first SCR catalyst; wherein the third zone includes a catalyst ("third zone catalyst") selected from the group consisting of a diesel oxidation catalyst (DOC) and an exothermic diesel catalyst (DEC); wherein the first zone is located upstream of the second zone and the second zone is located upstream of the third zone; and wherein the catalyst article comprises a passive NOx adsorber ("PNA") (PNA) comprising a platinum group metal and a base metal, both in a molecular sieve.
[0036] In some embodiments, the third SCR catalyst and the catalyst article are located on a single substrate, with the third SCR catalyst located upstream of the first zone, the second zone and the third zone. In some embodiments, the third SCR catalyst is located on a substrate upstream of the catalyst article substrate. In some embodiments, the third SCR catalyst has a closed coupling with the catalyst article. The system may also include a filter. In some embodiments, the system additionally includes an SCR catalyst downstream, located downstream of the catalyst article. In some embodiments, the system includes a reducing injector located upstream of the third SCR catalyst
Petition 870190109208, of 10/28/2019, p. 21/156
16/93 and / or a reducing injector located upstream of the SCR catalyst downstream.
[0037] In some modalities, the first zone and / or the second zone comprises the PNA. In some modalities, ASC is included in a first layer; the catalyst of the third zone is included in a second layer that extends from the outlet end to less than a total length of the substrate, the second layer being located on top of the first layer and having a shorter length than the first layer; and the second SCR catalyst is included in a layer that extends from the inlet end to less than a total length of the substrate and that overlaps at least partially with the first layer. In some embodiments, the first layer extends from the outlet end to less than a total length of the substrate. In some embodiments, the first layer extends from the entry end to less than a total length of the substrate. In some embodiments, the first layer extends the length of the substrate. In some embodiments, the first layer covers the length of the first zone and the second zone.
[0038] In some embodiments, the first layer additionally includes the PNA. The first layer may include a section comprising the PNA (“PNA section”) and the PNA section may be located upstream of the blend. In some modalities, the blend additionally comprises the PNA. In some embodiments, the first layer includes a section comprising the PNA and a third SCR catalyst ("PNA / SCR section"). In some embodiments, the first layer includes the PNA / SCR section and the blend, with the PNA / SCR layer located upstream of the blend. In some embodiments, the first layer includes the PNA / SCR section, with the blend located at the top of the PNA / SCR section. In some embodiments, the first layer includes the blend, with the PNA / SCR section located at the top of the blend.
Petition 870190109208, of 10/28/2019, p. 22/156
17/93 [0039] The support may include a siliceous material, such as a material selected from the group consisting of: (1) silica and (2) a zeolite with a silica to alumina ratio greater than 200. In some embodiments, the ASC platinum group metal is present in the support in an amount of about 0.5% by weight to about 10% by weight; about 1% by weight to about 6% by weight; or about 1.5% by weight to about 4% by weight of the total weight of the ASC platinum group metal and the support. The ASC platinum group metal can include platinum, palladium or a combination of platinum and palladium. In some embodiments, the ASC platinum group metal comprises platinum.
[0040] In some embodiments, within the blend, a weight ratio of the first SCR catalyst to the platinum group metal in a support is from about 3: 1 to about 300: 1; about 5: 1 to about 100: 1; or about 10: 1 to about 50: 1. The first and / or second SCR catalyst can include a base metal, a base metal oxide, a molecular sieve, a metal-exchanged molecular sieve or a mixture thereof. In some embodiments, the first and / or the second SCR catalyst comprises copper, iron, manganese, palladium or combinations thereof.
[0041] In some embodiments, the first SCR catalyst and PNA are present in a ratio of 5: 1 to 1: 5; 3: 1 to 1: 3; or 2: 1 to 1: 2. In some embodiments, the PNA and the first SCR catalyst may have a common formulation. In some embodiments, the PNA and the first SCR catalyst comprise the same material. The PNA can comprise platinum, palladium or combinations thereof. In some embodiments, the base metal of the PNA comprises copper, iron or combinations thereof. In some embodiments, the PNA comprises palladium and copper, both in a molecular sieve. In some embodiments, the PNA comprises palladium and iron, both in a molecular sieve.
Petition 870190109208, of 10/28/2019, p. 23/156
18/93
BRIEF DESCRIPTION OF THE DRAWINGS [0042] Figures 1 to 44 depict configurations of modalities of the present invention.
[0043] Figure 45 shows the NOx storage of the tested catalysts over time.
[0044] Figures 46a and 46b show NH3, NOx, and N2O values of catalysts tested over time.
[0045] Figure 47 shows NH3, NOx, and N2O values of a catalyst tested over time.
DETAILED DESCRIPTION OF THE INVENTION:
[0046] The NOx reduction of a low-burn diesel engine during the engine's cold start period is essential to meet future legislative regulations. One approach to meeting this challenge may be related to a system configured to take advantage of the engine's thermal oscillation to reduce the length of the cold start period. In addition, exhaust gas recirculation circuits can be removed from the engine with these treatment system configurations, allowing for improved fuel economy and engine power. A challenge for this system design, however, is that space can be very limited. Therefore, it may be desirable to combine the functionality of SCR / ASC / DOC in the most compact space possible. However, since the minimum temperature for urea decomposition and for an SCR catalyst to be active is around 180 ° C to about 200 ° C, there may still be a significant gap in which the initial cold start emissions do not are accounted for. It has been found that catalysts, systems and methods of the present invention incorporate SCR / ASC / DOC functionality without compromising NOX conversion and N2 selectivity. In addition, a passive NOx adsorber (PNA) has been incorporated into the SCR / ASC component that can further improve the performance of cold starting at low temperature.
Petition 870190109208, of 10/28/2019, p. 24/156
19/93 [0047] It has been found that a particular type of PNA provides additional benefits for closed PNA-SCRASC coupling systems. Specifically, the catalysts of the present invention can include a PNA with a platinum group metal and a base metal, both in a molecular sieve. For example, PNA can comprise palladium and copper in a zeolite, or palladium and iron in a zeolite. It has been found that the use of such formulations provides advantages by combining SCR and PNA functionality in the same zeolite to reduce washcoat loading and back pressure. [0048] Catalysts, methods and systems of the present invention refer to catalyst articles, including various SCR, ASC and DOC or DEC catalyst (or catalyst) configurations, with a PNA incorporated into the SCR / ASC component (or components) . The specific catalysts and configurations, methods and systems are described in more detail below.
TWO ZONE CONFIGURATIONS [0049] Modalities of the present invention refer to a catalyst article comprising a substrate with an inlet and outlet end, a first zone and a second zone, where the first zone is located upstream the second zone. The first zone can include a passive NOx adsorber (PNA) and a slip ammonia catalyst (ASC), which includes a platinum group metal in a support; and an SCR layer with an SCR catalyst, wherein the SCR layer is located on the bottom ASC layer and a first SCR catalyst. The second zone can include a diesel oxidation catalyst (DOC) or an exothermic diesel catalyst (DEC).
[0050] The first zone can include a lower layer, including a mixture of the platinum group metal in a support and the first SCR catalyst, and an upper layer, including a second SCR catalyst, with the upper layer located on the lower layer. The PNA can be included
Petition 870190109208, of 10/28/2019, p. 25/156
20/93 in a catalyst article of the present invention in various configurations. For example, in some embodiments, the PNA is included in the bottom layer. In some embodiments, the PNA is included in the mixture of the platinum group metal in a support and in the first SCR catalyst. In some embodiments, the lower layer includes a section comprising the PNA (“PNA section”) and the PNA section is located upstream of the blend. In some embodiments, the bottom layer comprises a section comprising the PNA and a third SCR catalyst ("PNA / SCR section"). The bottom layer can include the PNA / SCR section and the blend, with the PNA / SCR section located upstream of the blend, with the blend located at the top of the PNA / SCR section or with the PNA / SCR section located in the top of the mix.
[0051] In some modalities, the first and second zones are located on a single substrate with the first zone located on the substrate inlet side and the second zone is located on the substrate outlet side. In another embodiment, the first zone is located on a first substrate and the second zone is located on a second substrate and the first substrate is located upstream of the second substrate. The first and the second substrate can have closed coupling. When the first and the second substrate have closed coupling, the second substrate can be placed near and / or directly downstream of the first substrate. [0052] A method of reducing exhaust chain emissions may include contacting the exhaust chain with a catalyst article, as described here.
CONFIGURATION OF THREE ZONES [0053] Modalities of the present invention refer to catalyst articles having a first zone, a second zone and a third zone. The first zone can include an SCR catalyst. The second zone can include an ASC with a mixture of a platinum group metal in one
Petition 870190109208, of 10/28/2019, p. 26/156
21/93 support and a first SCR catalyst. The third zone can include a catalyst ("third zone catalyst") such as a DOC or DEC. The catalyst article includes a PNA. The first zone is located upstream of the second zone and the second zone is located upstream of the third zone.
[0054] In some embodiments, the ASC is included in a first layer and the catalyst in the third zone is included in a second layer that extends from the outlet end to less than a total length of the substrate, on which the second layer is located on top of the first layer and is less than the length of the first layer. The SCR catalyst of the first zone can be included in a layer that extends from the inlet end to less than a total length of the substrate and that overlaps at least partially with the first layer. In various configurations, the first layer can extend from the outlet end to less than a total length of the substrate; the first layer may extend from the inlet end to less than a total length of the substrate; the first layer can extend the length of the substrate; and / or the first layer can cover the length of the first zone, the second zone and / or the third zone.
[0055] In some modalities, the PNA is included in the first zone. In some modalities, the PNA is included in the second zone. The PNA can be included in a catalyst article of the present invention in various configurations. For example, in some modalities, the PNA is included in the first layer. In some embodiments, the PNA is included in the mixture of the platinum group metal in a support and in the first SCR catalyst. In some embodiments, the first layer includes a section comprising the PNA (“PNA section”), and the PNA section is located upstream of the blend. In some embodiments, the first layer comprises a section comprising the PNA and a third SCR catalyst ("PNA / SCR section"). The first layer can include the PNA / SCR section and the
Petition 870190109208, of 10/28/2019, p. 27/156
22/93 blend, with the PNA / SCR section located upstream of the blend, with the blend located at the top of the PNA / SCR section on with the PNA / SCR section located at the top of the blend.
[0056] In some embodiments, the first zone is located on a first substrate, the second zone is located on a second substrate and the third zone is located on a third substrate, where the first substrate is located upstream of the second substrate and the second substrate is located upstream of the third substrate. The first, second and / or third substrate may have closed coupling. When the first, second and / or third substrate have closed coupling, the second substrate can be placed close and / or directly downstream of the first substrate and the third substrate can be placed close and / or directly downstream of the second substrate.
[0057] A method of reducing exhaust chain emissions may include contacting the exhaust chain with a catalyst article, as described here.
[0058] Referring to Figure 1a, a catalytic article may include a PNA extending from the end of the inlet towards the end of the outlet and a combination of an SCR catalyst, a PNA and a platinum group metal on a support that extends from the end of the outlet towards the inlet end. An upper layer that includes an SCR catalyst extends from the inlet to the outlet end, covering the PNA and partially covering the combination of the SCR catalyst, PNA and the platinum group metal. A DOC layer extends from the outlet end to the inlet end, partially covering the combination of SCR, PNA and platinum group metal in a support.
[0059] Referring to Figure 1b, a catalytic article can include a PNA that extends from the end of the inlet towards the end of the
Petition 870190109208, of 10/28/2019, p. 28/156
23/93 outlet and a combination of an SCR catalyst, and a platinum group metal on a support that extends from the end of the outlet towards the inlet end. An upper layer that includes an SCR catalyst extends from the inlet to the outlet end, covering the PNA and partially covering the combination of the SCR catalyst, and the platinum group metal in a support. A DOC layer extends from the outlet end to the inlet end, partially covering the combination of the SCR catalyst and platinum group metal in a support.
[0060] Referring to Figure 1c, a catalytic article may include a PNA that extends from the end of the inlet towards the end of the outlet, and a platinum group metal in a support that extends from the end of the outlet towards the end input. An upper layer that includes an SCR catalyst extends from the inlet to the outlet end, covering the PNA and partially covering the platinum group metal on a support. A DOC layer extends from the outlet end to the inlet end, partially covering the platinum group metal in a support.
[0061] Referring to Figure 2a, a catalytic article may include a PNA extending from the end of the inlet towards the end of the outlet and a combination of an SCR catalyst, a PNA and a platinum group metal on a support that extends from the end of the outlet towards the inlet end. An upper layer that includes an SCR catalyst extends from the inlet to the outlet end, covering the PNA and partially covering the combination of the SCR, PNA and platinum group metal catalyst in a support. A platinum group metal is impregnated in the combination of an SCR catalyst, a PNA and a platinum group metal on a support that is not covered by the top layer SCR catalyst.
[0062] Referring to Figure 2b, a catalytic article can include a
Petition 870190109208, of 10/28/2019, p. 29/156
24/93
PNA extending from the end of the inlet towards the end of the outlet and a combination of an SCR catalyst, and a platinum group metal in a support that extends from the end of the outlet towards the inlet end. An upper layer that includes an SCR catalyst extends from the inlet to the outlet end, covering the PNA and partially covering the combination of the SCR catalyst, and the platinum group metal in a support. A platinum group metal is impregnated in the combination of an SCR catalyst, and a platinum group metal in a support that is not covered by the SCR catalyst in the upper layer.
[0063] Referring to Figure 2c, a catalytic article may include a PNA that extends from the end of the inlet towards the end of the outlet, and a platinum group metal in a support that extends from the end of the outlet towards the end input. An upper layer that includes an SCR catalyst extends from the inlet to the outlet end, covering the PNA and partially covering the platinum group metal on a support. A platinum group metal is impregnated into the platinum group metal on a support that is not covered by the top layer SCR catalyst.
[0064] Referring to Figure 3 a, a catalytic article may include a PNA extending from the end of the inlet towards the end of the outlet and a combination of an SCR catalyst, a PNA and a platinum group metal on a support that extends from the end of the outlet towards the inlet end. An upper layer that includes an SCR catalyst extends from the outlet end to the inlet end, extending less than the length of the substrate, covering the combination of the SCR catalyst, PNA and platinum group metal in a support and partially covering the PNA . A platinum group metal is impregnated at the outlet end of the substrate.
[0065] Referring to Figure 3b, a catalytic article can include a
Petition 870190109208, of 10/28/2019, p. 30/156
25/93
PNA extending from the end of the inlet towards the end of the outlet and a combination of an SCR catalyst, and a platinum group metal in a support that extends from the end of the outlet towards the inlet end. An upper layer that includes an SCR catalyst extends from the outlet end to the inlet end, extending less than the length of the substrate, covering the combination of the SCR catalyst and platinum group metal in a support and partially covering the PNA. A platinum group metal is impregnated at the outlet end of the substrate.
[0066] Referring to Figure 3c, a catalytic article may include a PNA that extends from the end of the inlet towards the end of the outlet, and a platinum group metal in a support that extends from the end of the outlet towards the end input. An upper layer that includes an SCR catalyst extends from the outlet end to the inlet end, extending less than the length of the substrate, covering the combination of the SCR catalyst and platinum group metal in a support and partially covering the PNA. A platinum group metal is impregnated at the outlet end of the substrate.
[0067] Referring to Figure 4a, a catalytic article may include a PNA extending from the end of the inlet towards the end of the outlet and a combination of an SCR catalyst, a PNA and a platinum group metal on a support that extends from the end of the outlet towards the inlet end. A top layer that includes an SCR catalyst extends the length of the substrate, covering the PNA and the combination of the SCR, PNA and platinum group metal catalyst.
[0068] Referring to Figure 4b, a catalytic article can include a PNA that extends from the end of the inlet towards the end of the outlet and a combination of an SCR catalyst, and a platinum group metal on a support that extends from the end of the exit towards the
Petition 870190109208, of 10/28/2019, p. 31/156
26/93 inlet end. An upper layer, including an SCR catalyst, extends the length of the substrate, covering the PNA and the combination of the SCR catalyst and platinum group metal in a support.
[0069] Referring to Figure 4c, a catalytic article can include a PNA that extends from the end of the inlet towards the end of the outlet, and a platinum group metal in a support that extends from the end of the outlet towards the end input. A top layer that includes an SCR catalyst extends the length of the substrate, covering the PNA and the platinum group metal in a support.
[0070] Referring to Figure 5 a, a catalytic article can include a
PNA extending from the end of the inlet towards the end of the outlet and a combination of an SCR catalyst, a PNA and a platinum group metal in a support that extends from the end of the outlet towards the inlet end. An upper layer that includes an SCR catalyst extends from the inlet to the outlet end, covering the PNA and partially covering the combination of the SCR catalyst, PNA and the platinum group metal in a support.
[0071] Referring to Figure 5b, a catalytic article can include a PNA that extends from the end of the inlet towards the end of the outlet and a combination of an SCR catalyst, and a platinum group metal on a support that extends from the end of the outlet towards the inlet end. An upper layer that includes an SCR catalyst extends from the inlet to the outlet end, covering the PNA and partially covering the combination of the SCR catalyst, and the platinum group metal in a support.
[0072] Referring to Figure 5c, a catalytic article can include a PNA that extends from the end of the inlet towards the end of the outlet, and a platinum group metal in a support that extends from the end of the outlet towards the end input. A layer
Petition 870190109208, of 10/28/2019, p. 32/156
27/93 upper which includes an SCR catalyst extends from the inlet end to the outlet end, covering the PNA and partially covering the platinum group metal in a support.
[0073] Referring to Figure 6a, a catalytic article may include a PNA extending from the end of the inlet towards the end of the outlet and a combination of an SCR catalyst, a PNA and a platinum group metal on a support that extends from the end of the outlet towards the inlet end. An upper layer that includes an SCR catalyst extends from the outlet end to the inlet end, extending less than the length of the substrate, covering the combination of the SCR catalyst, PNA and platinum group metal in a support and partially covering the PNA .
[0074] Referring to Figure 6b, a catalytic article may include a PNA that extends from the end of the inlet towards the end of the outlet and a combination of an SCR catalyst, and a platinum group metal on a support that extends from the end of the outlet towards the inlet end. An upper layer that includes an SCR catalyst extends from the outlet end to the inlet end, extending less than the length of the substrate, covering the combination of the SCR catalyst and platinum group metal in a support and partially covering the PNA.
[0075] Referring to Figure 6c, a catalytic article may include a PNA that extends from the end of the inlet towards the end of the outlet, and a platinum group metal in a support that extends from the end of the outlet towards the end input. An upper layer that includes an SCR catalyst extends from the outlet end to the inlet end, extending less than the length of the substrate, covering the combination of the SCR catalyst and platinum group metal in a support and partially covering the PNA.
Petition 870190109208, of 10/28/2019, p. 33/156
28/93 [0076] Referring to Figure 7a, a catalytic article may include a combination of a PNA and an SCR catalyst extending from the inlet end towards the outlet end and a combination of an SCR catalyst, a PNA and a platinum group metal on a support that extends from the end of the outlet towards the inlet end. A top layer that includes an SCR catalyst extends from the inlet to the outlet end, covering the combination of the PNA and the SCR catalyst partially covering the combination of the SCR, PNA catalyst and the platinum group metal. A DOC layer extends from the outlet end to the inlet end, partially covering the combination of SCR, PNA and platinum group metal in a support.
[0077] Referring to Figure 7B, a catalytic article may include a combination of a PNA and an SCR catalyst extending from the inlet end towards the outlet end and a combination of an SCR catalyst, and a platinum group metal on a support that extends from the end of the outlet towards the inlet end. An upper layer that includes an SCR catalyst extends from the inlet to the outlet end, covering the combination of the PNA and the SCR catalyst partially covering the combination of the SCR catalyst, and the platinum group metal in a support. A DOC layer extends from the outlet end to the inlet end, partially covering the combination of the SCR catalyst and platinum group metal in a support.
[0078] Referring to Figure 7C, a catalytic article may include a combination of a PNA and an SCR catalyst that extends from the end of the inlet towards the end of the outlet, and a platinum group metal on a support that extends from the end of the outlet towards the inlet end. An upper layer that includes an SCR catalyst extends from the inlet end to the outlet end,
Petition 870190109208, of 10/28/2019, p. 34/156
29/93 covering the combination of PNA and SCR catalyst and partially covering the platinum group metal in a support. A DOC layer extends from the outlet end to the inlet end, partially covering the platinum group metal in a support.
[0079] Referring to Figure 8a, a catalytic article may include a combination of a PNA and an SCR catalyst extending from the end of the inlet towards the end of the outlet and a combination of an SCR catalyst, a PNA and a metal platinum group on a support that extends from the end of the outlet towards the inlet end. An upper layer that includes an SCR catalyst extends from the inlet to the outlet end, covering the combination of the PNA and the SCR catalyst partially covering the combination of the SCR, PNA catalyst and the platinum group metal in a support. A platinum group metal is impregnated in the combination of an SCR catalyst, a PNA and a platinum group metal on a support that is not covered by the top layer SCR catalyst.
[0080] Referring to Figure 8b, a catalytic article may include a combination of a PNA and an SCR catalyst extending from the inlet end towards the outlet end and a combination of an SCR catalyst, and a platinum group metal on a support that extends from the end of the outlet towards the inlet end. An upper layer that includes an SCR catalyst extends from the inlet to the outlet end, covering the combination of the PNA and the SCR catalyst partially covering the combination of the SCR catalyst, and the platinum group metal in a support. A platinum group metal is impregnated in the combination of an SCR catalyst, and a platinum group metal in a support that is not covered by the SCR catalyst in the upper layer.
[0081] Referring to Figure 8c, a catalytic article can include
Petition 870190109208, of 10/28/2019, p. 35/156
30/93 a combination of a PNA and an SCR catalyst that extends from the end of the inlet towards the end of the outlet, and a platinum group metal in a support that extends from the end of the outlet towards the inlet end. An upper layer that includes an SCR catalyst extends from the inlet to the outlet end, covering the combination of PNA and SCR catalyst and partially covering the platinum group metal on a support. A platinum group metal is impregnated into the platinum group metal on a support that is not covered by the top layer SCR catalyst.
[0082] Referring to Figure 9a, a catalytic article may include a combination of a PNA and an SCR catalyst extending from the inlet end towards the outlet end and a combination of an SCR catalyst, a PNA and a metal platinum group on a support that extends from the end of the outlet towards the inlet end. An upper layer that includes an SCR catalyst extends from the outlet end to the inlet end, extending less than the length of the substrate, covering the combination of the SCR, PNA and platinum group metal catalyst in a support and partially covering the combination of PNA and SCR catalyst. A platinum group metal is impregnated at the outlet end of the substrate.
[0083] Referring to Figure 9b, a catalytic article may include a combination of a PNA and an SCR catalyst extending from the inlet end towards the outlet end and a combination of an SCR catalyst, and a platinum group metal on a support that extends from the end of the outlet towards the inlet end. An upper layer that includes an SCR catalyst extends from the outlet end to the inlet end, extending less than the length of the substrate, covering the combination of the SCR catalyst and platinum group metal in a support and partially covering the PNA combination and catalyst
Petition 870190109208, of 10/28/2019, p. 36/156
31/93
SCR. A platinum group metal is impregnated at the outlet end of the substrate.
[0084] Referring to Figure 9c, a catalytic article may include a combination of a PNA and an SCR catalyst that extends from the end of the inlet towards the end of the outlet, and a platinum group metal on a support extending from the end of the outlet towards the inlet end. An upper layer that includes an SCR catalyst extends from the outlet end to the inlet end, extending less than the length of the substrate, covering the combination of the SCR catalyst and platinum group metal in a support and partially covering the PNA combination and SCR catalyst. A platinum group metal is impregnated at the outlet end of the substrate.
[0085] Referring to Figure 10a, a catalytic article may include a combination of a PNA and an SCR catalyst extending from the inlet end towards the outlet end and a combination of an SCR catalyst, a PNA and a metal platinum group on a support that extends from the end of the outlet towards the inlet end. A top layer that includes an SCR catalyst extends the length of the substrate, covering the combination of PNA and SCR catalyst and the combination of the SCR, PNA and platinum group metal catalyst.
[0086] Referring to Figure 10b, a catalytic article may include a combination of a PNA and an SCR catalyst extending from the inlet end towards the outlet end and a combination of an SCR catalyst, and a platinum group metal on a support that extends from the end of the outlet towards the inlet end. A top layer that includes an SCR catalyst extends the length of the substrate, covering the combination of PNA and SCR catalyst and the combination of the SCR catalyst and platinum group metal in a support.
[0087] Referring to Figure 10c, a catalytic article can include
Petition 870190109208, of 10/28/2019, p. 37/156
32/93 a combination of a PNA and an SCR catalyst that extends from the end of the inlet towards the end of the outlet, and a platinum group metal on a support that extends from the end of the outlet towards the inlet end. A top layer that includes an SCR catalyst extends the length of the substrate, covering the combination of PNA and SCR catalyst and the platinum group metal in a support.
[0088] Referring to Figure 11a, a catalytic article may include a combination of a PNA and an SCR catalyst extending from the end of the inlet towards the end of the outlet and a combination of an SCR catalyst, a PNA and a metal platinum group on a support that extends from the end of the outlet towards the inlet end. An upper layer that includes an SCR catalyst extends from the inlet to the outlet end, covering the combination of the PNA and the SCR catalyst partially covering the combination of the SCR, PNA catalyst and the platinum group metal in a support.
[0089] Referring to Figure 11b, a catalytic article may include a combination of a PNA and an SCR catalyst extending from the inlet end towards the outlet end and a combination of an SCR catalyst, and a platinum group metal on a support that extends from the end of the outlet towards the inlet end. An upper layer that includes an SCR catalyst extends from the inlet to the outlet end, covering the combination of the PNA and the SCR catalyst partially covering the combination of the SCR catalyst, and the platinum group metal in a support.
[0090] Referring to Figure 11c, a catalytic article may include a combination of a PNA and an SCR catalyst extending from the end of the inlet towards the end of the outlet, and a platinum group metal on a support extending from the end of the outlet towards the inlet end. A top layer that includes a
Petition 870190109208, of 10/28/2019, p. 38/156
33/93 SCR catalyst extends from the inlet end to the outlet end, covering the combination of PNA and SCR catalyst and partially covering the platinum group metal in a support.
[0091] Referring to Figure 12a, a catalytic article may include a combination of a PNA and an SCR catalyst extending from the end of the inlet towards the end of the outlet and a combination of an SCR catalyst, a PNA and a metal platinum group on a support that extends from the end of the outlet towards the inlet end. An upper layer that includes an SCR catalyst extends from the outlet end to the inlet end, extending less than the length of the substrate, covering the combination of the SCR, PNA and platinum group metal catalyst in a support and partially covering the combination of PNA and SCR catalyst.
[0092] Referring to Figure 12b, a catalytic article may include a combination of a PNA and an SCR catalyst extending from the inlet end towards the outlet end and a combination of an SCR catalyst, and a platinum group metal on a support that extends from the end of the outlet towards the inlet end. An upper layer that includes an SCR catalyst extends from the outlet end to the inlet end, extending less than the length of the substrate, covering the combination of the SCR catalyst and platinum group metal in a support and partially covering the PNA combination and SCR catalyst.
[0093] Referring to Figure 12c, a catalytic article may include a combination of a PNA and an SCR catalyst extending from the end of the inlet towards the end of the outlet, and a platinum group metal in a support extending from the end of the outlet towards the inlet end. An upper layer that includes an SCR catalyst extends from the outlet end to the inlet end,
Petition 870190109208, of 10/28/2019, p. 39/156
34/93 extending less than the length of the substrate, covering the combination of the SCR catalyst and platinum group metal in a support and partially covering the combination of PNA and SCR catalyst.
[0094] Referring to Figure 13a, a catalytic article may include a combination of a PNA and an SCR catalyst that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of an SCR catalyst, a PNA and a platinum group metal in a support extends from the outlet end to the inlet end, on top of the combination of the PNA and SCR catalyst, extending less than the entire length of the substrate . The SCR / PNA / PGM.support layer combination may be shorter in length than the PNA / SCR combination. A DOC layer extends from the outlet end to the inlet end, partially covering the combination of SCR, PNA and platinum group metal in a support. An SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst and the combination of the SCR, PNA and platinum group metal catalyst on a support .
[0095] With reference to Figure 13b, a catalytic article can include a combination of a PNA and an SCR catalyst that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of an SCR catalyst, and a platinum group metal in a support extends from the outlet end to the inlet end, on top of the combination of the PNA and SCR catalyst, extending less than the entire length of the substrate. The SCR / PGM.support layer combination may be shorter in length than the PNA / SCR combination. A DOC layer extends from the outlet end to the inlet end, partially covering the
Petition 870190109208, of 10/28/2019, p. 40/156
35/93 combination of SCR catalyst and platinum group metal in a support. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst and the combination of the SCR catalyst and platinum group metal in a support.
[0096] With reference to Figure 13c, a catalytic article can include a combination of a PNA and an SCR catalyst that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A platinum group metal in a support extends from the outlet end to the inlet end, on top of the combination of the PNA and SCR catalyst, extending less than the entire length of the substrate. The PGM.support layer can be less than the PNA / SCR combination. A DOC layer extends from the outlet end to the inlet end, partially covering the platinum group metal in a support. An SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst and the platinum group metal in a support.
[0097] Referring to Figure 14a, a catalytic article can include a PNA that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of an SCR catalyst, a PNA and a platinum group metal in a support extends from the outlet end to the inlet end at the top of the PNA, extending less than the entire length of the substrate. The SCR / PNA / PGM.support layer combination may be less than the PNA. A DOC layer extends from the outlet end to the inlet end, partially covering the combination of SCR, PNA and platinum group metal in a support. An SCR catalyst extends from the inlet end to the outlet end, extending
Petition 870190109208, of 10/28/2019, p. 41/156
36/93 less than the entire length of the substrate, partially covering the PNA and the combination of the SCR catalyst, PNA and platinum group metal in a support.
[0098] With reference to Figure 14b, a catalytic article can include a PNA that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of an SCR catalyst and a platinum group metal in a support extends from the outlet end to the inlet end at the top of the PNA, extending less than the entire length of the substrate. The SCR / PGM.support layer combination may be less than the PNA length. A DOC layer extends from the outlet end to the inlet end, partially covering the combination of the SCR catalyst and platinum group metal in a support. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the PNA and the combination of the SCR catalyst and platinum group metal in a support.
[0099] With reference to Figure 14c, a catalytic article can include a PNA that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A platinum group metal in a support extends from the exit end to the entrance end, at the top of the PNA, extending less than the entire length of the substrate. The PGM.support layer can be shorter in length than the PNA. A DOC layer extends from the outlet end to the inlet end, partially covering the platinum group metal in a support. An SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, partially covering the PNA and platinum group metal on a support.
[00100] Referring to Figure 15 a, a catalytic article can include
Petition 870190109208, of 10/28/2019, p. 42/156
37/93 a combination of a PNA and an SCR catalyst extending from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of an SCR catalyst, a PNA and a platinum group metal in a support extends from the outlet end to the inlet end, on top of the combination of the PNA and SCR catalyst, extending less than the entire length of the substrate . The SCR / PNA / PGM.support layer combination may be shorter in length than the PNA / SCR combination. An SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst and the combination of the SCR, PNA and platinum group metal catalyst on a support . A platinum group metal is impregnated in the combination of PNA and SCR catalyst and the combination of the SCR catalyst, PNA and platinum group metal in a support at the outlet end of the substrate.
[00101] With reference to Figure 15b, a catalytic article can include a combination of a PNA and an SCR catalyst that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of an SCR catalyst, and a platinum group metal in a support extends from the outlet end to the inlet end, on top of the combination of the PNA and SCR catalyst, extending less than the entire length of the substrate. The SCR / PGM.support layer combination may be shorter in length than the PNA / SCR combination. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst and the combination of the SCR catalyst and platinum group metal in a support. A platinum group metal is impregnated in the combination of PNA and SCR catalyst and the combination of SCR catalyst and
Petition 870190109208, of 10/28/2019, p. 43/156
38/93 platinum group metal in a support at the outlet end of the substrate.
[00102] Referring to Figure 15c, a catalytic article may include a combination of a PNA and an SCR catalyst that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A platinum group metal in a support extends from the outlet end to the inlet end, on top of the combination of the PNA and SCR catalyst, extending less than the entire length of the substrate. The PGM.support layer can be less than the PNA / SCR combination. An SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst and the platinum group metal in a support. A platinum group metal is impregnated in the combination of PNA and SCR catalyst and the platinum group metal in a support at the outlet end of the substrate.
[00103] Referring to Figure 16a, a catalytic article can include a PNA that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of an SCR catalyst, a PNA and a platinum group metal in a support extends from the outlet end to the inlet end at the top of the PNA, extending less than the entire length of the substrate. The SCR / PNA / PGM.support layer combination may be less than the PNA. An SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, partially covering the PNA and the combination of the SCR catalyst, PNA and platinum group metal in a support. A platinum group metal is impregnated in the PNA and in the combination of the SCR catalyst, PNA and platinum group metal in a support at the outlet end of the substrate.
[00104] Referring to Figure 16b, a catalytic article can include a PNA that extends from the outlet end to the inlet end,
Petition 870190109208, of 10/28/2019, p. 44/156
39/93 extending less than the entire length of the substrate. A combination of an SCR catalyst and a platinum group metal in a support extends from the outlet end to the inlet end at the top of the PNA, extending less than the entire length of the substrate. The SCR / PGM.support layer combination may be less than the PNA length. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the PNA and the combination of the SCR catalyst and platinum group metal in a support. A platinum group metal is impregnated in the PNA and in the combination of the SCR catalyst and platinum group metal in a support at the outlet end of the substrate.
[00105] Referring to Figure 16c, a catalytic article can include a PNA that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A platinum group metal in a support extends from the exit end to the entrance end, at the top of the PNA, extending less than the entire length of the substrate. The PGM.support layer can be shorter in length than the PNA. An SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, partially covering the PNA and platinum group metal on a support. A platinum group metal is impregnated in the PNA and platinum group metal in a support at the outlet end of the substrate.
[00106] Referring to Figure 17a, a catalytic article can include a combination of a PNA and an SCR catalyst that extends the entire length of the substrate. A combination of an SCR catalyst, a PNA and a platinum group metal in a support extends from the outlet end to the inlet end, on top of the combination of the PNA and SCR catalyst, extending less than the entire length of the substrate . A DOC layer extends from the outlet end to the end of
Petition 870190109208, of 10/28/2019, p. 45/156
40/93 inlet, partially covering the combination of SCR, PNA and platinum group metal in a support. An SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst and the combination of the SCR, PNA and platinum group metal catalyst on a support .
[00107] With reference to Figure 17b, a catalytic article can include a combination of a PNA and an SCR catalyst that extends the entire length of the substrate. A combination of an SCR catalyst, and a platinum group metal in a support extends from the outlet end to the inlet end, on top of the combination of the PNA and SCR catalyst, extending less than the entire length of the substrate. A DOC layer extends from the outlet end to the inlet end, partially covering the combination of the SCR catalyst and platinum group metal in a support. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst and the combination of the SCR catalyst and platinum group metal in a support.
[00108] With reference to Figure 17c, a catalytic article can include a combination of a PNA and an SCR catalyst that extends the entire length of the substrate. A platinum group metal in a support extends from the outlet end to the inlet end, on top of the combination of the PNA and SCR catalyst, extending less than the entire length of the substrate. A DOC layer extends from the outlet end to the inlet end, partially covering the platinum group metal in a support. An SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and
Petition 870190109208, of 10/28/2019, p. 46/156
41/93 SCR catalyst and the platinum group metal in a support.
[00109] Referring to Figure 18a, a catalytic article can include a PNA that extends the entire length of the substrate. A combination of an SCR catalyst, a PNA and a platinum group metal in a support extends from the outlet end to the inlet end at the top of the PNA, extending less than the entire length of the substrate. A DOC layer extends from the outlet end to the inlet end, partially covering the combination of SCR, PNA and platinum group metal in a support. An SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, partially covering the PNA and the combination of the SCR catalyst, PNA and platinum group metal in a support.
[00110] Referring to Figure 18b, a catalytic article can include a PNA that extends the entire length of the substrate. A combination of an SCR catalyst and a platinum group metal in a support extends from the outlet end to the inlet end at the top of the PNA, extending less than the entire length of the substrate. A DOC layer extends from the outlet end to the inlet end, partially covering the combination of the SCR catalyst and platinum group metal in a support. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the PNA and the combination of the SCR catalyst and platinum group metal in a support.
[00111] Referring to Figure 18c, a catalytic article can include a PNA that extends the entire length of the substrate. A platinum group metal in a support extends from the exit end to the entrance end, at the top of the PNA, extending less than the entire length of the substrate. A DOC layer extends from the edge
Petition 870190109208, of 10/28/2019, p. 47/156
42/93 exit to the entrance end, partially covering the platinum group metal in a support. An SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, partially covering the PNA and platinum group metal on a support.
[00112] Referring to Figure 19a, a catalytic article may include a combination of a PNA and an SCR catalyst that extends the entire length of the substrate. A combination of an SCR catalyst, a PNA and a platinum group metal in a support extends from the outlet end to the inlet end, on top of the combination of the PNA and SCR catalyst, extending less than the entire length of the substrate . An SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst and the combination of the SCR, PNA and platinum group metal catalyst on a support . A platinum group metal is impregnated in the combination of PNA and SCR catalyst and the combination of the SCR catalyst, PNA and platinum group metal in a support at the outlet end of the substrate.
[00113] Referring to Figure 19b, a catalytic article can include a combination of a PNA and an SCR catalyst that extends the entire length of the substrate. A combination of an SCR catalyst, and a platinum group metal in a support extends from the outlet end to the inlet end, on top of the combination of the PNA and SCR catalyst, extending less than the entire length of the substrate. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst and the combination of the SCR catalyst and platinum group metal in a support. A platinum group metal is impregnated in the combination of PNA and SCR catalyst and the
Petition 870190109208, of 10/28/2019, p. 48/156
43/93 combination of SCR catalyst and platinum group metal in a support at the outlet end of the substrate.
[00114] Referring to Figure 19c, a catalytic article may include a combination of a PNA and an SCR catalyst that extends the entire length of the substrate. A platinum group metal in a support extends from the outlet end to the inlet end, on top of the combination of the PNA and SCR catalyst, extending less than the entire length of the substrate. An SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst and the platinum group metal in a support. A platinum group metal is impregnated in the combination of PNA and SCR catalyst and the platinum group metal in a support at the outlet end of the substrate.
[00115] Referring to Figure 20a, a catalytic article can include a PNA that extends the entire length of the substrate. A combination of an SCR catalyst, a PNA and a platinum group metal in a support extends from the outlet end to the inlet end at the top of the PNA, extending less than the entire length of the substrate. An SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, partially covering the PNA and the combination of the SCR catalyst, PNA and platinum group metal in a support. A platinum group metal is impregnated in the combination of the PNA and in the combination of the SCR catalyst, PNA and platinum group metal in a support at the outlet end of the substrate.
[00116] Referring to Figure 20b, a catalytic article can include a PNA that extends the entire length of the substrate. A combination of an SCR catalyst and a platinum group metal in a support extends from the outlet end to the inlet end at the top of the PNA, extending less than the entire length of the substrate. a
Petition 870190109208, of 10/28/2019, p. 49/156
44/93 SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, partially covering the PNA and the combination of the SCR catalyst and platinum group metal in a support. A platinum group metal is impregnated in the combination of the PNA and in the combination of the SCR catalyst and platinum group metal in a support at the outlet end of the substrate.
[00117] Referring to Figure 20c, a catalytic article can include a PNA that extends the entire length of the substrate. A platinum group metal in a support extends from the exit end to the entrance end, at the top of the PNA, extending less than the entire length of the substrate. An SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, partially covering the PNA and platinum group metal on a support. A platinum group metal is impregnated in the combination of the PNA and the platinum group metal in a support at the outlet end of the substrate.
[00118] Referring to Figure 21a, a catalytic article may include a combination of a PNA and an SCR catalyst that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of an SCR catalyst, a PNA and a platinum group metal in a support extends from the outlet end to the inlet end, on top of the combination of the PNA and SCR catalyst, extending less than the entire length of the substrate . The SCR / PNA / PGM.support layer combination may be shorter in length than the PNA / SCR combination. An SCR catalyst extends the entire length of the substrate, covering the combination of PNA and SCR catalyst, PNA and the combination of the SCR catalyst and platinum group metal in a support.
[00119] Referring to Figure 21b, a catalytic article may include
Petition 870190109208, of 10/28/2019, p. 50/156
45/93 a combination of a PNA and an SCR catalyst that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of an SCR catalyst, and a platinum group metal in a support extends from the outlet end to the inlet end, on top of the combination of the PNA and SCR catalyst, extending less than the entire length of the substrate. The SCR / PGM.support layer combination may be shorter in length than the PNA / SCR combination. An SCR catalyst extends the entire length of the substrate, covering the combination of PNA and SCR catalyst and the combination of the SCR catalyst and platinum group metal in a support.
[00120] Referring to Figure 21c, a catalytic article may include a combination of a PNA and an SCR catalyst that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A platinum group metal in a support extends from the outlet end to the inlet end, on top of the combination of the PNA and SCR catalyst, extending less than the entire length of the substrate. The PGM.support layer can be less than the PNA / SCR combination. An SCR catalyst extends the entire length of the substrate, covering the combination of PNA and SCR catalyst and the platinum group metal in a support.
[00121] Referring to Figure 22a, a catalytic article can include a PNA that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of an SCR catalyst, a PNA and a platinum group metal in a support extends from the outlet end to the inlet end at the top of the PNA, extending less than the entire length of the substrate. The SCR / PNA / PGM.support layer combination may be less than the PNA. An SCR catalyst spans the entire length
Petition 870190109208, of 10/28/2019, p. 51/156
46/93 of the substrate, covering the PNA and the combination of the SCR, PNA and platinum group metal catalyst in a support.
[00122] Referring to Figure 22b, a catalytic article can include a PNA that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of an SCR catalyst and a platinum group metal in a support extends from the outlet end to the inlet end at the top of the PNA, extending less than the entire length of the substrate. The SCR / PGM.support layer combination may be less than the PNA length. An SCR catalyst extends the entire length of the substrate, covering the PNA and the combination of the SCR catalyst and platinum group metal in a support.
[00123] With reference to Figure 22c, a catalytic article can include a PNA that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A platinum group metal in a support extends from the exit end to the entrance end, at the top of the PNA, extending less than the entire length of the substrate. The PGM.support layer can be shorter in length than the PNA. An SCR catalyst extends the entire length of the substrate, covering the PNA and the platinum group metal in a support.
[00124] Referring to Figure 23a, a catalytic article can include a combination of a PNA and an SCR catalyst that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of an SCR catalyst, a PNA and a platinum group metal in a support extends from the outlet end to the inlet end, on top of the combination of the PNA and SCR catalyst, extending less than the entire length of the substrate . The SCR / PNA / PGM.support layer combination can have a
Petition 870190109208, of 10/28/2019, p. 52/156
47/93 shorter than the PNA / SCR combination. An SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst and the combination of the SCR, PNA and platinum group metal catalyst on a support .
[00125] Referring to Figure 23b, a catalytic article may include a combination of a PNA and an SCR catalyst that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of an SCR catalyst, and a platinum group metal in a support extends from the outlet end to the inlet end, on top of the combination of the PNA and SCR catalyst, extending less than the entire length of the substrate. The SCR / PGM.support layer combination may be shorter in length than the PNA / SCR combination. An SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst and the combination of the SCR catalyst and platinum group metal in a support.
[00126] Referring to Figure 23c, a catalytic article can include a combination of a PNA and an SCR catalyst that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A platinum group metal in a support extends from the outlet end to the inlet end, on top of the combination of the PNA and SCR catalyst, extending less than the entire length of the substrate. The PGM.support layer can be less than the PNA / SCR combination. An SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst and the platinum group metal in a support.
Petition 870190109208, of 10/28/2019, p. 53/156
48/93 [00127] Referring to Figure 24a, a catalytic article can include a PNA that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of an SCR catalyst, a PNA and a platinum group metal in a support extends from the outlet end to the inlet end at the top of the PNA, extending less than the entire length of the substrate. The SCR / PNA / PGM.support layer combination may be less than the PNA. An SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, partially covering the PNA and the combination of the SCR catalyst, PNA and platinum group metal in a support.
[00128] Referring to Figure 24b, a catalytic article can include a PNA that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of an SCR catalyst and a platinum group metal in a support extends from the outlet end to the inlet end at the top of the PNA, extending less than the entire length of the substrate. The SCR / PGM.support layer combination may be less than the PNA length. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the PNA and the combination of the SCR catalyst and platinum group metal in a support.
[00129] Referring to Figure 24c, a catalytic article can include a PNA that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A platinum group metal in a support extends from the exit end to the entrance end, at the top of the PNA, extending less than the entire length of the substrate. The PGM.support layer can be shorter in length than the PNA. An SCR catalyst extends from the end of
Petition 870190109208, of 10/28/2019, p. 54/156
49/93 inlet to the outlet end, extending less than the entire length of the substrate, partially covering the PNA and the platinum group metal in a support.
[00130] Referring to Figure 25a, a catalytic article may include a combination of a PNA and an SCR catalyst that extends the entire length of the substrate. A combination of an SCR catalyst, a PNA and a platinum group metal in a support extends from the outlet end to the inlet end, on top of the combination of the PNA and SCR catalyst, extending less than the entire length of the substrate . An SCR catalyst extends the entire length of the substrate, covering the combination of PNA and SCR catalyst, PNA and the combination of the SCR catalyst and platinum group metal in a support.
[00131] Referring to Figure 25b, a catalytic article can include a combination of a PNA and an SCR catalyst that extends the entire length of the substrate. A combination of an SCR catalyst, and a platinum group metal in a support extends from the outlet end to the inlet end, on top of the combination of the PNA and SCR catalyst, extending less than the entire length of the substrate. An SCR catalyst extends the entire length of the substrate, covering the combination of PNA and SCR catalyst and the combination of the SCR catalyst and platinum group metal in a support.
[00132] With reference to Figure 25c, a catalytic article can include a combination of a PNA and an SCR catalyst that extends the entire length of the substrate. A platinum group metal in a support extends from the outlet end to the inlet end, on top of the combination of the PNA and SCR catalyst, extending less than the entire length of the substrate. An SCR catalyst extends the entire length of the substrate, covering the combination of PNA and SCR catalyst and the platinum group metal in a support.
Petition 870190109208, of 10/28/2019, p. 55/156
50/93 [00133] Referring to Figure 26a, a catalytic article can include a PNA that extends the entire length of the substrate. A combination of an SCR catalyst, a PNA and a platinum group metal in a support extends from the outlet end to the inlet end at the top of the PNA, extending less than the entire length of the substrate. An SCR catalyst extends the entire length of the substrate, covering the PNA and the combination of the SCR catalyst, PNA and platinum group metal in a support.
[00134] Referring to Figure 26b, a catalytic article can include a PNA that extends the entire length of the substrate. A combination of an SCR catalyst and a platinum group metal in a support extends from the outlet end to the inlet end at the top of the PNA, extending less than the entire length of the substrate. An SCR catalyst extends the entire length of the substrate, covering the PNA and the combination of the SCR catalyst and platinum group metal in a support.
[00135] Referring to Figure 26c, a catalytic article can include a PNA that extends the entire length of the substrate. A platinum group metal in a support extends from the exit end to the entrance end, at the top of the PNA, extending less than the entire length of the substrate. An SCR catalyst extends the entire length of the substrate, covering the PNA and the platinum group metal in a support.
[00136] Referring to Figure 27a, a catalytic article can include a combination of a PNA and an SCR catalyst that extends the entire length of the substrate. A combination of an SCR catalyst, a PNA and a platinum group metal in a support extends from the outlet end to the inlet end, on top of the combination of the PNA and SCR catalyst, extending less than the entire length of the substrate . a
Petition 870190109208, of 10/28/2019, p. 56/156
51/93 SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst and the combination of SCR, PNA and platinum group metal in a support.
[00137] Referring to Figure 27b, a catalytic article can include a combination of a PNA and an SCR catalyst that extends the entire length of the substrate. A combination of an SCR catalyst, and a platinum group metal in a support extends from the outlet end to the inlet end, on top of the combination of the PNA and SCR catalyst, extending less than the entire length of the substrate. An SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst and the combination of the SCR catalyst and platinum group metal in a support.
[00138] Referring to Figure 27c, a catalytic article can include a combination of a PNA and an SCR catalyst that extends the entire length of the substrate. A platinum group metal in a support extends from the outlet end to the inlet end, on top of the combination of the PNA and SCR catalyst, extending less than the entire length of the substrate. An SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst and the platinum group metal in a support.
[00139] Referring to Figure 28a, a catalytic article can include a PNA that extends the entire length of the substrate. A combination of an SCR catalyst, a PNA and a platinum group metal in a support extends from the outlet end to the inlet end at the top of the PNA, extending less than the entire length of the substrate. An SCR catalyst extends from the inlet end to the end of
Petition 870190109208, of 10/28/2019, p. 57/156
52/93 outlet, extending less than the entire length of the substrate, partially covering the PNA and the combination of the SCR, PNA and platinum group metal catalyst in a support.
[00140] Referring to Figure 28b, a catalytic article can include a PNA that extends the entire length of the substrate. A combination of an SCR catalyst and a platinum group metal in a support extends from the outlet end to the inlet end at the top of the PNA, extending less than the entire length of the substrate. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the PNA and the combination of the SCR catalyst and platinum group metal in a support.
[00141] Referring to Figure 28c, a catalytic article can include a PNA that extends the entire length of the substrate. A platinum group metal in a support extends from the exit end to the entrance end, at the top of the PNA, extending less than the entire length of the substrate. An SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, partially covering the PNA and platinum group metal on a support.
[00142] Referring to Figure 29a, a catalytic article may include a combination of an SCR catalyst, a PNA and a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than all the length of the substrate. A combination of a PNA and an SCR catalyst extends from the outlet end to the inlet end, extending less than the entire length of the substrate and covering the combination of the SCR catalyst, PNA and platinum group metal in a support. The PNA / SCR combination can be longer in length than the support layer combination
Petition 870190109208, of 10/28/2019, p. 58/156
53/93
SCR / PNA / PGM. A DOC layer extends from the outlet to the inlet, partially covering the combination of PNA and SCR catalyst. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst. [00143] Referring to Figure 29b, a catalytic article may include a combination of an SCR catalyst and a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of a PNA and an SCR catalyst extends from the outlet end to the inlet end, extending less than the entire length of the substrate and covering the combination of the SCR catalyst and platinum group metal in a support. The PNA / SCR combination can be longer in length than the SCR / PGM layer combination. A DOC layer extends from the outlet to the inlet, partially covering the combination of PNA and SCR catalyst. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst.
[00144] Referring to Figure 29c, a catalytic article may include a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of a PNA and an SCR catalyst extends from the outlet end to the inlet end, extending less than the entire length of the substrate and covering the platinum group metal on a support. The PNA / SCR combination can be longer in length than the platinum group metal in a support. A DOC layer extends from the outlet to the inlet, partially covering the combination of PNA and SCR catalyst. a
Petition 870190109208, of 10/28/2019, p. 59/156
54/93 SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst.
[00145] Referring to Figure 30a, a catalytic article may include a combination of an SCR catalyst, a PNA and a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than all the length of the substrate. A PNA extends from the outlet end to the inlet end, extending less than the entire length of the substrate and covering the combination of the SCR, PNA and platinum group metal catalyst in a support. The PNA can be longer in length than the SCR / PNA / PGM support layer combination. A DOC layer extends from the outlet to the inlet, partially covering the PNA. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the PNA.
[00146] Referring to Figure 30b, a catalytic article may include a combination of an SCR catalyst and a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A PNA extends from the outlet end to the inlet end, extending less than the entire length of the substrate and covering the combination of the SCR catalyst and the platinum group metal in a support. The PNA can be longer in length than the SCR / PGM support layer combination. A DOC layer extends from the outlet to the inlet, partially covering the PNA. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the PNA.
[00147] Referring to Figure 30c, a catalytic article may include
Petition 870190109208, of 10/28/2019, p. 60/156
55/93 is a platinum group metal on a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A PNA extends from the outlet end to the inlet end, extending less than the entire length of the substrate and covering the platinum group metal on a support. The PNA can be longer in length than the platinum group metal in a support. A DOC layer extends from the outlet to the inlet, partially covering the PNA. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the PNA.
[00148] Referring to Figure 31a, a catalytic article may include a combination of an SCR catalyst, a PNA and a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than all the length of the substrate. A combination of a PNA and an SCR catalyst extends from the outlet end to the inlet end, extending less than the entire length of the substrate and covering the combination of the SCR catalyst, PNA and platinum group metal in a support. The PNA / SCR combination can be longer in length than the SCR / PNA / PGM support layer combination. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst. A platinum group metal is impregnated in the combination of PNA and SCR catalyst and the combination of the SCR catalyst, PNA and platinum group metal in a support at the outlet end of the substrate.
[00149] Referring to Figure 31b, a catalytic article may include a combination of an SCR catalyst and a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination
Petition 870190109208, of 10/28/2019, p. 61/156
56/93 of a PNA and an SCR catalyst extends from the outlet end to the inlet end, extending less than the entire length of the substrate and covering the combination of the SCR catalyst and platinum group metal in a support. The PNA / SCR combination can be longer in length than the SCR / PGM layer combination. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst. A platinum group metal is impregnated in the combination of PNA and SCR catalyst and the combination of the SCR catalyst and platinum group metal in a support at the outlet end of the substrate.
[00150] Referring to Figure 31c, a catalytic article may include a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of a PNA and an SCR catalyst extends from the outlet end to the inlet end, extending less than the entire length of the substrate and covering the platinum group metal on a support. The PNA / SCR combination can be longer in length than the platinum group metal in a support. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst. A platinum group metal is impregnated in the combination of PNA and SCR catalyst and the platinum group metal in a support at the outlet end of the substrate.
[00151] Referring to Figure 32a, a catalytic article may include a combination of an SCR catalyst, a PNA and a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than all the substrate length. A PNA extends from the output end to the input end,
Petition 870190109208, of 10/28/2019, p. 62/156
57/93 extending less than the entire length of the substrate and covering the combination of SCR, PNA and platinum group metal in a support. The PNA can be longer in length than the SCR / PNA / PGM support layer combination. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the PNA. A platinum group metal is impregnated in the PNA and in the combination of the SCR catalyst, PNA and platinum group metal in a support at the outlet end of the substrate.
[00152] Referring to Figure 32b, a catalytic article may include a combination of an SCR catalyst and a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A PNA extends from the outlet end to the inlet end, extending less than the entire length of the substrate and covering the combination of the SCR catalyst and the platinum group metal in a support. The PNA can be longer in length than the SCR / PGM support layer combination. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the PNA. A platinum group metal is impregnated in the PNA and in the combination of the SCR catalyst and platinum group metal in a support at the outlet end of the substrate.
[00153] Referring to Figure 32c, a catalytic article can include a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A PNA extends from the outlet end to the inlet end, extending less than the entire length of the substrate and covering the platinum group metal on a support. The PNA can be longer in length than the platinum group metal in a support. a
Petition 870190109208, of 10/28/2019, p. 63/156
58/93 SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, partially covering the PNA. A platinum group metal is impregnated in the PNA and platinum group metal in a support at the outlet end of the substrate.
[00154] Referring to Figure 33 a, a catalytic article may include a combination of an SCR catalyst, a PNA and a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of a PNA and an SCR catalyst extends the entire length of the substrate, covering the combination of the SCR catalyst, PNA and platinum group metal in a support. A DOC layer extends from the outlet to the inlet, partially covering the combination of PNA and SCR catalyst. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst.
[00155] Referring to Figure 33b, a catalytic article may include a combination of an SCR catalyst and a platinum group metal in a support extending from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of a PNA and an SCR catalyst extends the entire length of the substrate, covering the combination of the SCR catalyst and platinum group metal in a support. A DOC layer extends from the outlet to the inlet, partially covering the combination of PNA and SCR catalyst. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst.
[00156] Referring to Figure 33c, a catalytic article may include a platinum group metal in a support extending from the end of
Petition 870190109208, of 10/28/2019, p. 64/156
59/93 exit to the entrance end, extending less than the entire length of the substrate. A combination of a PNA and an SCR catalyst extends the entire length of the substrate, covering the platinum group metal on a support. A DOC layer extends from the outlet to the inlet, partially covering the combination of PNA and SCR catalyst. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst.
[00157] Referring to Figure 34a, a catalytic article may include a combination of an SCR catalyst, a PNA and a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than all the substrate length. A PNA extends the entire length of the substrate, covering the combination of SCR, PNA and platinum group metal in a support. A DOC layer extends from the outlet to the inlet, partially covering the PNA. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the PNA.
[00158] Referring to Figure 34b, a catalytic article may include a combination of an SCR catalyst and a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A PNA extends the entire length of the substrate, covering the combination of the SCR catalyst and the platinum group metal in a support. A DOC layer extends from the outlet to the inlet, partially covering the PNA. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the PNA.
Petition 870190109208, of 10/28/2019, p. 65/156
60/93 [00159] Referring to Figure 34c, a catalytic article may include a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A PNA extends the entire length of the substrate, covering the platinum group metal on a support. A DOC layer extends from the outlet to the inlet, partially covering the PNA. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the PNA.
[00160] Referring to Figure 35 a, a catalytic article may include a combination of an SCR catalyst, a PNA and a platinum group metal on a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of a PNA and an SCR catalyst extends the entire length of the substrate, covering the combination of the SCR catalyst, PNA and platinum group metal in a support. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst. A platinum group metal is impregnated in the combination of PNA and SCR catalyst and the combination of the SCR catalyst, PNA and platinum group metal in a support at the outlet end of the substrate.
[00161] Referring to Figure 35b, a catalytic article may include a combination of an SCR catalyst and a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of a PNA and an SCR catalyst extends the entire length of the substrate, covering the combination of the SCR catalyst and platinum group metal in a support. An SCR catalyst extends from the inlet end to the
Petition 870190109208, of 10/28/2019, p. 66/156
61/93 outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst. A platinum group metal is impregnated in the combination of PNA and SCR catalyst and the combination of the SCR catalyst and platinum group metal in a support at the outlet end of the substrate.
[00162] Referring to Figure 35c, a catalytic article can include a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of a PNA and an SCR catalyst extends the entire length of the substrate, covering the platinum group metal on a support. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst. A platinum group metal is impregnated in the combination of PNA and SCR catalyst and the platinum group metal in a support at the outlet end of the substrate.
[00163] Referring to Figure 36a, a catalytic article may include a combination of an SCR catalyst, a PNA and a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than all the substrate length. A PNA extends the entire length of the substrate, covering the combination of SCR, PNA and platinum group metal in a support. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the PNA. A platinum group metal is impregnated in the PNA and in the combination of the SCR catalyst, PNA and platinum group metal in a support at the outlet end of the substrate.
[00164] Referring to Figure 36b, a catalytic article may include a combination of an SCR catalyst and a platinum group metal in one
Petition 870190109208, of 10/28/2019, p. 67/156
62/93 support extending from the outlet end to the inlet end, extending less than the entire length of the substrate. A PNA extends the entire length of the substrate, covering the combination of the SCR catalyst and the platinum group metal in a support. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the PNA. A platinum group metal is impregnated in the PNA and in the combination of the SCR catalyst and platinum group metal in a support at the outlet end of the substrate.
[00165] Referring to Figure 36c, a catalytic article may include a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A PNA extends the entire length of the substrate, covering the platinum group metal on a support. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the PNA. A platinum group metal is impregnated in the PNA and platinum group metal in a support at the outlet end of the substrate.
[00166] Referring to Figure 37a, a catalytic article may include a combination of an SCR catalyst, a PNA and a platinum group metal on a support that extends from the outlet end to the inlet end, extending less than all the substrate length. A combination of a PNA and an SCR catalyst extends from the outlet end to the inlet end, extending less than the entire length of the substrate and covering the combination of the SCR catalyst, PNA and platinum group metal in a support. The PNA / SCR combination can be longer in length than the SCR / PNA / PGM support layer combination. An SCR catalyst extends the entire length of the substrate, covering the combination of PNA and SCR catalyst.
Petition 870190109208, of 10/28/2019, p. 68/156
63/93 [00167] Referring to Figure 37b, a catalytic article may include a combination of an SCR catalyst and a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than all the substrate length. A combination of a PNA and an SCR catalyst extends from the outlet end to the inlet end, extending less than the entire length of the substrate and covering the combination of the SCR catalyst and platinum group metal in a support. The PNA / SCR combination can be longer in length than the SCR / PGM layer combination. An SCR catalyst extends the entire length of the substrate, covering the combination of PNA and SCR catalyst.
[00168] Referring to Figure 37c, a catalytic article may include a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of a PNA and an SCR catalyst extends from the outlet end to the inlet end, extending less than the entire length of the substrate and covering the platinum group metal on a support. The PNA / SCR combination can be longer in length than the platinum group metal in a support. An SCR catalyst extends the entire length of the substrate, covering the combination of PNA and SCR catalyst.
[00169] Referring to Figure 38a, a catalytic article may include a combination of an SCR catalyst, a PNA and a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than all the substrate length. A PNA extends from the outlet end to the inlet end, extending less than the entire length of the substrate and covering the combination of the SCR, PNA and platinum group metal catalyst in a support. The NAP can be longer in length than the combination of
Petition 870190109208, of 10/28/2019, p. 69/156
64/93 support layer SCR / PNA / PGM. An SCR catalyst extends the entire length of the substrate, covering the PNA.
[00170] Referring to Figure 38b, a catalytic article may include a combination of an SCR catalyst and a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A PNA extends from the outlet end to the inlet end, extending less than the entire length of the substrate and covering the combination of the SCR catalyst and the platinum group metal in a support. The PNA can be longer in length than the SCR / PGM support layer combination. An SCR catalyst extends the entire length of the substrate, covering the PNA.
[00171] Referring to Figure 38c, a catalytic article can include a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A PNA extends from the outlet end to the inlet end, extending less than the entire length of the substrate and covering the platinum group metal on a support. The PNA can be longer in length than the platinum group metal in a support. An SCR catalyst extends the entire length of the substrate, covering the PNA.
[00172] Referring to Figure 39a, a catalytic article may include a combination of an SCR catalyst, a PNA and a platinum group metal on a support that extends from the outlet end to the inlet end, extending less than all the substrate length. A combination of a PNA and an SCR catalyst extends from the outlet end to the inlet end, extending less than the entire length of the substrate and covering the combination of the SCR catalyst, PNA and platinum group metal in a support. The PNA / SCR combination can be
Petition 870190109208, of 10/28/2019, p. 70/156
65/93 longer in length than the SCR / PNA / PGM support layer combination. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst.
[00173] Referring to Figure 39b, a catalytic article may include a combination of an SCR catalyst and a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of a PNA and an SCR catalyst extends from the outlet end to the inlet end, extending less than the entire length of the substrate and covering the combination of the SCR catalyst and platinum group metal in a support. The PNA / SCR combination can be longer in length than the SCR / PGM layer combination. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst.
[00174] Referring to Figure 39c, a catalytic article may include a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of a PNA and an SCR catalyst extends from the outlet end to the inlet end, extending less than the entire length of the substrate and covering the platinum group metal on a support. The PNA / SCR combination can be longer in length than the platinum group metal in a support. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst.
[00175] Referring to Figure 40a, a catalytic article can include a combination of an SCR catalyst, a PNA and a group metal
Petition 870190109208, of 10/28/2019, p. 71/156
66/93 platinum in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A PNA extends from the outlet end to the inlet end, extending less than the entire length of the substrate and covering the combination of the SCR, PNA and platinum group metal catalyst in a support. The PNA can be longer in length than the SCR / PNA / PGM support layer combination. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the PNA.
[00176] Referring to Figure 40b, a catalytic article may include a combination of an SCR catalyst and a platinum group metal in a support extending from the outlet end to the inlet end, extending less than the entire length of the substrate. A PNA extends from the outlet end to the inlet end, extending less than the entire length of the substrate and covering the combination of the SCR catalyst and the platinum group metal in a support. The PNA can be longer in length than the SCR / PGM support layer combination. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the PNA.
[00177] With reference to Figure 40c, a catalytic article can include a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A PNA extends from the outlet end to the inlet end, extending less than the entire length of the substrate and covering the platinum group metal on a support. The PNA can be longer in length than the platinum group metal in a support. An SCR catalyst extends from the inlet end to the outlet end, extending less than the entire length of the substrate, covering
Petition 870190109208, of 10/28/2019, p. 72/156
67/93 partially the PNA.
[00178] Referring to Figure 41a, a catalytic article may include a combination of an SCR catalyst, a PNA and a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than all the substrate length. A combination of a PNA and an SCR catalyst extends the entire length of the substrate, covering the combination of the SCR catalyst, PNA and platinum group metal in a support. An SCR catalyst extends the entire length of the substrate, covering the combination of PNA and SCR catalyst.
[00179] Referring to Figure 41b, a catalytic article may include a combination of an SCR catalyst and a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of a PNA and an SCR catalyst extends the entire length of the substrate, covering the combination of the SCR catalyst and platinum group metal in a support. An SCR catalyst extends the entire length of the substrate, covering the combination of PNA and SCR catalyst.
[00180] Referring to Figure 41c, a catalytic article can include a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of a PNA and an SCR catalyst extends the entire length of the substrate, covering the platinum group metal on a support. An SCR catalyst extends the entire length of the substrate, covering the combination of PNA and SCR catalyst. [00181] Referring to Figure 42a, a catalytic article may include a combination of an SCR catalyst, a PNA and a platinum group metal on a support that extends from the outlet end to the inlet end, extending less than all the substrate length. a
Petition 870190109208, of 10/28/2019, p. 73/156
68/93
PNA extends over the entire length of the substrate, covering the combination of SCR, PNA and platinum group metal in a support. An SCR catalyst extends the entire length of the substrate, covering the PNA.
[00182] Referring to Figure 42b, a catalytic article may include a combination of an SCR catalyst and a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A PNA extends the entire length of the substrate, covering the combination of the SCR catalyst and the platinum group metal in a support. An SCR catalyst extends the entire length of the substrate, covering the PNA.
[00183] Referring to Figure 42c, a catalytic article may include a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A PNA extends the entire length of the substrate, covering the platinum group metal on a support. An SCR catalyst extends the entire length of the substrate, covering the PNA.
[00184] Referring to Figure 43a, a catalytic article may include a combination of an SCR catalyst, a PNA and a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than all the substrate length. A combination of a PNA and an SCR catalyst extends the entire length of the substrate, covering the combination of the SCR catalyst, PNA and platinum group metal in a support. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst.
[00185] Referring to Figure 43b, a catalytic article may include a combination of an SCR catalyst and a platinum group metal in one
Petition 870190109208, of 10/28/2019, p. 74/156
69/93 support extending from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of a PNA and an SCR catalyst extends the entire length of the substrate and covers the combination of the SCR catalyst and platinum group metal in a support. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst.
[00186] Referring to Figure 43c, a catalytic article can include a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A combination of a PNA and an SCR catalyst extends the entire length of the substrate and covers the platinum group metal in a support. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the combination of PNA and SCR catalyst.
[00187] Referring to Figure 44a, a catalytic article may include a combination of an SCR catalyst, a PNA and a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than all the substrate length. A PNA extends the entire length of the substrate, covering the combination of the SCR catalyst, PNA and platinum group metal in a support. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the PNA.
[00188] Referring to Figure 44b, a catalytic article may include a combination of an SCR catalyst and a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A PNA if
Petition 870190109208, of 10/28/2019, p. 75/156
70/93 extends over the entire length of the substrate, covering the combination of the SCR catalyst and the platinum group metal in a support. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the PNA.
[00189] Referring to Figure 44c, a catalytic article may include a platinum group metal in a support that extends from the outlet end to the inlet end, extending less than the entire length of the substrate. A PNA extends the entire length of the substrate, covering the platinum group metal on a support. An SCR catalyst extends from the inlet to the outlet end, extending less than the entire length of the substrate, partially covering the PNA.
SYSTEM CONFIGURATIONS [00190] The system configurations of the present invention can be an upstream SCR catalyst and a catalytic article with a two or three zone configuration, as described in the previous sections. The upstream SCR catalyst can be located upstream of the catalytic article having a configuration of two or three zones, as described in the previous sections; in some embodiments, the upstream SCR catalyst and the catalytic article may have closed coupling. In some embodiments, the upstream SCR catalyst and the catalytic article are located on a single substrate, with the upstream SCR catalyst located upstream of the first and second (and third, if any) zones of the catalytic article.
[00191] In some embodiments, the system includes an SCR catalyst located downstream of the catalytic article having a configuration of two or three zones, as described above. In some embodiments, a system may also include a filter.
[00192] The system may include one or more reducing injectors, for
Petition 870190109208, of 10/28/2019, p. 76/156
71/93 example, upstream of any SCR catalyst in the system. In some embodiments, the system includes a reducing injector upstream of the SCR catalyst and / or the catalytic article which has a two or three zone configuration, as described above. In a system that has a downstream SCR catalyst, a reducing injector can be included upstream of the downstream SCR catalyst.
AMMONIA OXIDATION CATALYST [00193] The catalyst articles of the present invention may include one or more ammonia oxidation catalysts, also called ammonia slip catalyst ("ASC"). One or more ASCs can be included or being downstream of an SCR catalyst, to oxidize excess ammonia and prevent it from being released into the atmosphere. In some embodiments, the ASC can be included on the same substrate as an SCR catalyst or mixed with an SCR catalyst. In certain embodiments, the ammonia oxidation catalyst material can be selected to favor ammonia oxidation rather than the formation of NO _X or N2O. Preferred catalyst materials include platinum, palladium or a combination thereof. The ammonia oxidation catalyst may comprise platinum and / or palladium supported on a metal oxide. In some embodiments, the catalyst is placed on a high surface area support, which includes, but is not limited to, alumina.
[00194] In some embodiments, the ammonia oxidation catalyst comprises a platinum group metal on a siliceous support. A siliceous material can include a material such as: (1) silica; (2) a zeolite with a silica to alumina ratio of at least 200; and (3) alumina doped with amorphous silica with a SiO2 content> 40%. In some embodiments, a siliceous material may include a material such as a zeolite with a silica to alumina ratio of at least 200; at least 250; at least 300; at least 400; at least 500; at least 600; at least 750; at least
Petition 870190109208, of 10/28/2019, p. 77/156
72/93
800; or at least 1000. In some embodiments, a platinum group metal is present in the support in an amount of about 0.5% by weight to about 10% by weight of the total weight of the platinum group metal and the support;
about 1% by weight to about 6% by weight of the total weight of the platinum group metal and the support; about 1.5% by weight to about 4% by weight of the total weight of the platinum group metal and the support; about 10% by weight of the total weight of the platinum group metal and the support; about 0.5% by weight of the total weight of the platinum group metal and the support; about 1% by weight of the total weight of the platinum group metal and the support; about 2% by weight of the total weight of the platinum group metal and the support; about 3% by weight of the total weight of the platinum group metal and the support; about 4% by weight of the total weight of the platinum group metal and the support; about 5% by weight of the total weight of the platinum group metal and the support; about 6% by weight of the total weight of the platinum group metal and the total of the platinum group metal and of the total platinum group metal and the support; about 7% by weight of the support weight; about 8% by weight of the support weight; about 9% by weight of the total weight of the platinum group metal and the support; or about
10% by weight of the total weight of the platinum group metal and the support.
[00195] The siliceous support can comprise a molecular sieve that has a Frame Type of BEA, CDO, CON, FAU, MEL, MFI or
MWW.
SCR CATALYST [00196] The systems of the present invention can include one or more SCR catalysts. In some embodiments, a catalyst article may include a first SCR catalyst, a second SCR catalyst and / or a third SCR catalyst. In some embodiments, SCR catalysts can comprise the same formulation as each other. In some embodiments, SCR catalysts can comprise different formulations from each other.
Petition 870190109208, of 10/28/2019, p. 78/156
The exhaust system of the invention may include an SCR catalyst that is positioned downstream of an injector to introduce ammonia or an ammonia-decomposable compound into the exhaust gas. The SCR catalyst can be positioned directly downstream of the injector to inject ammonia or a compound decomposed into ammonia (for example, there is no intermediate catalyst between the injector and the SCR catalyst).
[00198] The SCR catalyst includes a substrate and a catalyst composition. The substrate can be a through-flow substrate or a filtering substrate. When the SCR catalyst has a through-flow substrate, then the substrate may comprise the SCR catalyst composition (that is, the SCR catalyst is obtained by extrusion) or the SCR catalyst composition may be arranged or supported on the substrate (that is, the SCR catalyst composition is applied to the substrate by a washcoating method).
[00199] When the SCR catalyst has a filtering substrate, it is a selective catalytic reduction filter catalyst, which is referred to in the present document by the abbreviation “SCRF”. SCRF comprises a filtering substrate and the selective catalytic reduction (SCR) composition. References to the use of SCR catalysts throughout this application should include the use of SCRF catalysts, where applicable.
[00200] The selective catalytic reduction composition may comprise or consist essentially of a metal oxide-based SCR catalyst formulation, a molecular sieve-based SCR catalyst formulation or a mixture thereof. Such SCR catalyst formulations are known in the art.
[00201] The selective catalytic reduction composition may comprise or consist essentially of a metal oxide-based SCR catalyst formulation. The metal oxide-based SCR catalyst formulation comprises vanadium or tungsten or a mixture thereof supported on
Petition 870190109208, of 10/28/2019, p. 79/156
74/93 a refractory oxide. Refractory oxide can be selected from the group consisting of alumina, silica, titania, zirconia, ceria and combinations thereof.
[00202] The metal oxide-based SCR catalyst formulation may comprise, or consist essentially of, a vanadium oxide (eg V2O5) and / or a tungsten oxide (eg WO3) supported on a selected refractory oxide from the group consisting of titania (for example, T1O2), ceria (for example, CeCh) and a mixed oxide or compound of cerium and zirconium (for example, Ce _x Zr (i- _X ) O2, where x = 0.1 to 0.9, preferably, x = 0.2 to 0.5).
[00203] When the refractory oxide is titania (for example, TiO 2), preferably the concentration of vanadium oxide is 0.5 to 6% by weight (for example, SCR formulation based on metal oxide) and / or the concentration of tungsten oxide (for example WO 3) is 5 to 20% by weight. Most preferably, vanadium oxide (for example, V2O 5) and tungsten oxide (for example, WO3) are supported on titanium oxide (for example, T1O2).
[00204] When the refractory oxide is ceria (for example, CeCl ·), then preferably the concentration of the vanadium oxide is 0.1 to 9% by weight (for example, the metal oxide based on the formulation SCR) and / or the tungsten oxide concentration (eg WO 3) is 0.1 to 9% by weight.
[00205] The metal oxide-based SCR catalyst formulation may comprise or consist essentially of a vanadium oxide (eg V2O5) and, optionally, a tungsten oxide (eg WO3), supported on titania (eg , T1O2).
[00206] The selective catalytic reduction composition may comprise or consist essentially of a molecular sieve SCR catalyst formulation. The molecular sieve SCR catalyst formulation comprises a molecular sieve, which is optionally a
Petition 870190109208, of 10/28/2019, p. 80/156
75/93 molecular sieve exchanged for transition metal. It is preferred that the SCR catalyst formulation comprises a molecular sieve exchanged for transition metal.
[00207] In general, the SCR catalyst formulation based on a molecular sieve may comprise a molecular sieve with an aluminosilicate structure (eg zeolite), an aluminophosphate structure (eg AIPO), a silicoaluminophosphate structure (eg example, SAPO), an aluminosilicate structure that contains heteroatom, a structure that contains aluminophosphate structure (for example, MeAlPO, where Me is a metal) or a silicoaluminophosphate structure that contains heteroatom (for example, MeAPSO, where Me is a metal). The heteroatom (that is, in a structure containing heteroatom) can be selected from the group consisting of boron (B), gallium (Ga), titanium (Ti), zirconium (Zr), zinc (Zn), iron ( Fe), vanadium (V) and combinations of any two or more of them. It is preferred that the heteroatom is a metal (for example, each of the structures that contain heteroatom above can be a structure that contains metals).
[00208] It is preferred that the SCR catalyst formulation based on molecular sieve comprises, or consists essentially of a molecular sieve that has an aluminosilicate structure (for example, zeolite) or a silicoaluminophosphate structure (for example, SAPO).
[00209] When the molecular sieve has an aluminosilicate structure (for example, the molecular sieve is a zeolite), then, normally, the molecular sieve has a molar ratio of silica to alumina (SAR) from 5 to 200 (for example, 10 to 200), 10 to 100 (for example, 10 to 30 or 20 to 80), such as 12 to 40 or 15 to 30. In some embodiments, a suitable molecular sieve has a SAR of> 200; > 600; or> 1200. In some embodiments, the molecular sieve has a SAR of about 1500 to about 2100.
Petition 870190109208, of 10/28/2019, p. 81/156
76/93 [00210] Normally, the molecular sieve is microporous. A microporous molecular sieve has pores with a diameter of less than 2 nm (for example, according to the IUPAC definition of “microporous” [see Pure & Appl. Chem. 66 (8), (1994), 1739-1758)]).
[00211] The molecular sieve SCR catalyst formulation may comprise a small-pore molecular sieve (for example, a molecular sieve with a maximum ring size of eight tetrahedral atoms), a medium-pore molecular sieve (for example, a molecular sieve with a maximum ring size of ten tetrahedral atoms) or a large pore molecular sieve (for example, a molecular sieve with a maximum ring size of twelve tetrahedral atoms) or a combination of two or more of the same.
[00212] When the molecular sieve is a small pore molecular sieve, then the small pore molecular sieve may have a framework structure represented by a Framework Type Code (FTC) selected from the group consisting of ACO, AEI, AEN, AFN, AFT, AFX, ANA, APC, APD, ATT, CDO, CHA, DDR, DFT, EAB, EDI, EPI, ERI, GIS, GOO, IHW, ITE, ITW, LEV, LTA, KFI, MER, MON, NSI, OWE, PAU, PHI, RHO, RTH, SAT, SAV, SFW, SIV, THO, TSC, UEI, UFI, VNI, YUG, ZON or a mixture and / or intergrowth of two or more of them. Preferably, the small pore molecular sieve has a structural structure represented by an FTC selected from the group consisting of CHA, LEV, AEI, AFX, ERI, LRI, LTA, SFW, KFI, DDR and ITE. More preferably, the small pore molecular sieve has a structural structure represented by an FTC selected from the group consisting of CHA and ΑΕΙ. The small pore molecular sieve may have a structure structure represented by the FTC CHA. The small pore molecular sieve may have a structure structure represented by the FTC AEI. When the small pore molecular sieve is a zeolite and has a
Petition 870190109208, of 10/28/2019, p. 82/156
77/93 structure represented by the FTC CHA, then the zeolite can be chabazite.
[00213] When the molecular sieve is a medium pore molecular sieve, then the medium pore molecular sieve can have a framework structure represented by a Framework Type Code (FTC) selected from the group consisting of AEL, AFO, AHT, BOF, BOZ, CGF, CGS, CHI, DAC, EUO, FER, HEU, IMF, ITH, ITR, JRY, JSR, JST, LAU, LOV, MEL, MFI, MFS, MRE, MTT, MVY, MWW, NAB, NAT, NES, OBW, PAR, PCR, PON, PUN, RRO, RSN, SFF, SFG, STF, STI, STT, STW, SVR, SZR, TER, TON, TUN, UOS, VSV, WEI, WEN or a mixture and / or intergrowth of two or more of them. Preferably, the medium pore molecular sieve has a structural structure represented by an FTC selected from the group consisting of FER, MEL, MFI and STT. More preferably, the medium-pore molecular sieve has a structural structure represented by an FTC selected from the group consisting of FER and MFI, particularly MFI. When the medium-pore molecular sieve is a zeolite and has a structure represented by the FTC FER or MFI, then the zeolite can be ferrierite, silicalite or ZSM-5.
[00214] When the molecular sieve is a large pore molecular sieve, then the large pore molecular sieve may have a framework structure represented by a Framework Type Code (FTC) selected from the group consisting of AFI, AFR, AFS, AFY, ASV, ATO, ATS, BEA, BEC, BOG, BPH, BSV, CAN, CON, CZP, DFO, EMT, EON, EZT, FAU, GME, GON, IFR, ISV, ITG, IWR, IWS, IWV, IWW, JSR, LTF, LTL, MAZ, MEI, MOR, MOZ, MSE, MTW, NPO, OFF, ΟΚΟ, OSI, RON, RWY, SAF, SAO, SBE, SBS, SBT, SEW, SFE, SFO, SFS, SFV, SOF, SOS, STO, SSF, SSY, USI, UWY, VET or a mixture and / or intergrowth of two or more of them. Preferably, the large pore molecular sieve has a structure structure represented by an FTC selected from the group consisting of AFI, BEA, MAZ, MOR and
Petition 870190109208, of 10/28/2019, p. 83/156
78/93
OFF. Most preferably, the large pore molecular sieve has a structural structure represented by an FTC selected from the group consisting of BEA, MOR and MFI. When the large pore molecular sieve is a zeolite and has a structure represented by FTC BEA, FAU or MOR, then the zeolite can be a beta, faujasite, zeolite Y, zeolite X or mordenite.
[00215] In general, it is preferable that the molecular sieve is a small pore molecular sieve.
[00216] The molecular sieve SCR catalyst formulation preferably comprises a molecular sieve exchanged for transition metal. The transition metal can be selected from the group consisting of cobalt, copper, iron, manganese, nickel, palladium, platinum, ruthenium and rhenium.
[00217] The transition metal can be copper. An advantage of SCR catalyst formulations that contain a switched copper molecular sieve is that such formulations have an excellent NO _X reduction activity at low temperature (for example, it may be superior to the NO _X reduction activity at low temperature of a molecular sieve exchanged for iron). The systems and method of the present invention can include any type of SCR catalyst, however, SCR catalysts including copper (“Cu-SCR catalysts”) can experience more notable benefits from the systems of the present invention, as they are particularly vulnerable to the effects of sulfation . Cu-SCR catalyst formulations may include, for example, SAPO-34 exchanged for Cu, CHA zeolite exchanged for Cu, AEI zeolites exchanged for Cu or combinations thereof.
[00218] The transition metal may be present in a place of extra structure on the external surface of the molecular sieve or within a channel, cavity or cage of the molecular sieve.
[00219] Typically, the molecular sieve exchanged for metal
Petition 870190109208, of 10/28/2019, p. 84/156
The 79/93 transition comprises an amount of 0.10 to 10% by weight of the molecular weight exchanged for transition metal, preferably an amount of 0.2 to 5% by weight.
[00220] In general, the selective catalytic reduction catalyst comprises the selective catalytic reduction composition in a total concentration of 0.03 to 0.24 g / crn ³ (0.5 to 4.0 g / pol ' ³ ), preferably 0.06 to 0.18 0.24 g / crn ³ (1.0 to 3.0 4.0 g / in ' ³ ).
[00221] The SCR catalyst composition may comprise a mixture of a metal oxide based SCR catalyst formulation and a molecular sieve SCR catalyst formulation. The (a) SCR catalyst formulation based on metal oxide may comprise, or consist essentially of, a vanadium oxide (eg V2O5) and, optionally, a tungsten oxide (eg WO3), supported on titania ( for example, TiO 2) and (b) the molecular sieve SCR catalyst formulation may comprise a molecular sieve exchanged for transition metal.
[00222] When the SCR catalyst is an SCRF, then the filter substrate may preferably be a wall flow filter substrate monolith. The wall flow filter substrate monolith (for example, SCR-DPF) typically has a cell density of 387.09 and 2,580.64 cells per square centimeter (cpcq) (60 to 400 cells per square inch (cpsi) ). It is preferred that the wall flow filter substrate monolith has a cell density of 645.16 to 2,258.06 cpcq (100 to 350 cpsi), more preferably from 1,290.32 to 1,935.48 cpcq (200 to 300 cpsi) .
[00223] The substrate monolith of the wall flow filter may have a wall thickness (for example, average inner wall thickness) of 0.20 to 0.50 mm, preferably 0.25 to 0.35 mm (for example example, about 0.30 mm).
Petition 870190109208, of 10/28/2019, p. 85/156
80/93 [00224] In general, the substrate monolith of the uncoated wall flow filter has a porosity of 50 to 80%, preferably 55 to 75%, and more preferably 60 to 70%.
[00225] The substrate monolith of the uncoated wall flow filter normally has an average pore size of at least 5 gm. It is preferred that the average pore size is 10 to 40 gm, such as 15 to 35 gm, more preferably, 20 to 30 gm.
[00226] The wall flow filter substrate can have a symmetric cell design or an asymmetric cell design.
[00227] In general, for an SCRF, the selective catalytic reduction composition is disposed within the monolith wall of the wall flow filter substrate. In addition, the selective catalytic reduction composition can be arranged on the walls of the input channels and / or on the walls of the output channels.
MESCLA [00228] Modalities of the present invention may include a mixture of (1) a platinum group metal on a support and (2) an SCR catalyst. In some embodiments, within the blend, a weight ratio of the SCR catalyst to the platinum group metal in a support is from about 3: 1 to about 300: 1; about 3: 1 to about 250: 1; about 3: 1 to about 200: 1; about 4: 1 to about 150: 1; about 5: 1 to about 100: 1; about 6: 1 to about 90: 1; about 7: 1 to about 80: 1; about 8: 1 to about 70: 1; about 9: 1 to about 60: 1; about 10: 1 to about 50: 1; about 3: 1; about 4: 1; about 5: 1; about 6: 1; about 7: 1; about 8: 1; about 9: 1; about 10: 1; about 15: 1; about 20: 1; about 25: 1; about 30: 1; about 40: 1; about 50: 1; about 75: 1; about 100: 1; about 125: 1; about 150: 1; about 175: 1; about 200: 1; about 225: 1; about 250: 1; about 275: 1; or about 300: 1. This weight ratio may also include the PNA platinum group metal, in
Petition 870190109208, of 10/28/2019, p. 86/156
81/93 that the mix includes PNA.
NOx ADSQRVEDQR (PNA) [00229] The NOx adsorber (PNA) comprises a molecular sieve or palladium containing metal on ceria. When the PNA comprises a molecular sieve containing metal, the metal can be selected from the group consisting of cerium, chromium, cobalt, copper, iron, lanthanum, manganese, molybdenum, nickel, niobium, palladium, tungsten, silver vanadium and zinc and mixtures thereof. In some embodiments, the metal is cobalt, manganese, palladium or zinc. In some embodiments, the metal is palladium or zinc. In some embodiments, the metal in the SCR catalyst is copper and the metal in the PNA is palladium. The molecular sieve in the molecular sieve containing metal in the PNA can comprise an aluminosilicate (e.g., zeolite), an aluminophosphate or a silicoaluminophosphate, as described above in the description of molecular sieves in SCR catalysts. When the SCR catalyst comprises a molecular sieve containing metal, the molecular sieve in the molecular sieve containing metal in the SCR catalyst can be the same molecular sieve in the molecular sieve containing metal in the PNA or the molecular sieve in the metal the molecular sieve containing the SCR catalyst can be different from the molecular sieve in the molecular sieve that contains metal in the PNA. In some embodiments, the same formulation and / or component can function as a PNA and an SCR catalyst.
[00230] In a particular embodiment, the PNA includes a platinum group metal and a base metal, both in a molecular sieve. In some embodiments, the PNA comprises palladium and copper in a molecular sieve. In some embodiments, the PNA comprises palladium and iron in a molecular sieve.
[00231] The molecular sieve in the molecular sieve containing metal in the PNA can be a small pore, medium pore or
Petition 870190109208, of 10/28/2019, p. 87/156
82/93 large pore, as described above on the SCR catalyst. The molecular sieve on the molecular sieve containing metal in the PNA is preferably a small pore molecular sieve, as described above on the SCR catalyst. The small pore molecular sieve may comprise a type of structure selected from the group consisting of: ACO, AEI, AEN, AFN, AFT, AFX, ANA, APC, APD, ATT, CDO, CHA, DDR, DFT, EAB , EDI, EPI, ERI, GIS, GOO, IHW, ITE, ITW, LEV, LTA, KFI, MER, MON, NSI, OWE, PAU, PHI, RHO, RTH, SAT, SAV, SIV, THO, TSC, UEI , UFI, VNI, YUG, ZON and mixtures or intergrowths thereof. Preferably, the small pore molecular sieve is a chabazite (CHA) or an AEI. Preferred medium pore molecular sieves include FER, MEL, MFI and STT. The preferred large pore molecular sieves include AFI, BEA, MAZ, MOR and OFF. In some embodiments, the molecular sieve in the metal-containing molecular sieve comprises an aluminosilicate or an aluminophosphate with a SAR of 5 to 100 inclusive. When the palladium-containing molecular sieve is a silicoaluminophosphate containing palladium, preferably the silicoaluminophosphate comprises between 5% and 15%, including silica. In some embodiments, when the molecular sieve has an aluminosilicate structure (for example, the molecular sieve is a zeolite), the molecular sieve can have a SAR of 5 to 200 (for example, 10 to 200), 10 to 100 (for example, example, 10 to 30 or 20 to 80), such as 12 to 40 or 15 to 30. In some embodiments, a suitable molecular sieve has a SAR of> 200; > 600; or> 1200. In some embodiments, the molecular sieve has a SAR of about 1500 to about 2100.
[00232] The metal in the PNA can be present in a concentration of 0.01 to 20% by weight. The metal-containing molecular sieve can be present in the catalyst article at a concentration of about 0.5 to about 4.0 g / in ³ .
Petition 870190109208, of 10/28/2019, p. 88/156
83/93
MIXING SCR CATALYST AND NON-CATALYST CATALYST [χ [00233] The catalyst articles of the present invention may include a mixture of an SCR catalyst and a NOx adsorbent catalyst (PNA). In some embodiments, the mix may also include an ASC, such as when the PNA is included in the SCR / ASC blend.
[00234] In some embodiments, a catalyst article may comprise an SCR catalyst and a PNA, in which the SCR catalyst comprises a molecular sieve containing metal, in which the metal is selected from the group consisting of cerium, copper, iron and manganese and mixtures thereof, and the PNA comprises a molecular sieve containing metal, in which the metal is selected from the group consisting of palladium or silver and mixtures thereof, in which the SCR catalyst and the PNA comprise the same molecular sieve and SCR catalyst metal and PNA metal is exchanged and / or replaced in the molecular sieve. The PNA can include a platinum group metal and a base metal, both in a molecular sieve.
[00235] In some embodiments, the molecular sieve in the molecular sieve containing metal in the SCR catalyst and in the PNA may comprise an aluminosilicate, an aluminophosphate or a silicoaluminophosphate. The molecular sieve on the molecular sieve containing metal in the PNA is preferably a small pore molecular sieve. In some embodiments, the molecular sieve in the molecular sieve containing metal in the PNA comprises a type of structure selected from the group consisting of: ACO, ΑΕΙ, AEN, AFN, AFT, AFX, ANA, APC, APD, ATT, CDO , CHA, DDR, DFT, EAB, EDI, EPI, ERI, GIS, GOO, IHW, ITE, ITW, LEV, LTA, KFI, MER, MON, NSI, OWE, PAU, PHI, RHO, RTH, SAT, SAV , SIV, THO, TSC, UEI, UFI, VNI, YUG, ZON and mixtures or intergrowths thereof. In some modalities, the molecular sieve
Petition 870190109208, of 10/28/2019, p. 89/156
84/93 comprises a type of AEI or CHA structure.
[00236] A method for preparing a catalyst article comprising an SCR catalyst and a PNA, wherein the SCR catalyst comprises a molecular sieve containing metal, in which the metal is selected from the group consisting of cerium, copper, iron and manganese and mixtures thereof, and the PNA comprises a molecular sieve containing metal, in which the metal is selected from the group consisting of palladium or silver and mixtures thereof, in which the SCR catalyst and the PNA comprise the same molecular sieve and SCR catalyst metal and PNA catalyst metal is exchanged and / or replaced in the molecular sieve is described. In some embodiments, the method comprises: (a) adding a first metal selected from the group selected from the group consisting of cerium, copper, iron and manganese and mixtures thereof, to a molecular sieve to form a molecular sieve that contains the first metal; (b) calcining the molecular sieve containing the first metal to form a first calcined molecular sieve; (c) adding a second metal selected from the group selected from the group consisting of palladium or silver and mixtures thereof, to the first calcined molecular sieve to form a molecular sieve containing the first metal and the second metal; and (d) calcining the molecular sieve containing the first metal and the second metal. The method may further comprise steps (al) and (cl), wherein step (al) comprises drying the molecular sieve containing the first metal and step (cl) comprising drying the molecular sieve containing the first metal and the second metal. Steps (a) and (c), adding the first and the second metal, can be performed by one or more of impregnation, adsorption, ion exchange, incipient moisture, precipitation, spray drying or similar.
[00237] A catalyst article may comprise an SCR catalyst and a PNA with the compositions described above, where: (a) when the sieve
Petition 870190109208, of 10/28/2019, p. 90/156
85/93 molecular in the PNA is equal to the molecular sieve in a molecular sieve that contains metal in the SCR catalyst, the metal in the PNA and the metal in the SCR catalyst are in combination with the molecular sieve, or (b) when the molecular sieve in the PNA is different from the molecular sieve in a molecular sieve that contains metal in the SCR catalyst, the metal in the NOx adsorbent catalyst is in a first combination with the molecular sieve in the PNA, the metal in the SCR catalyst is in a second combination with the molecular sieve in SCR catalyst and the first combination and the second combination are present in a third combination. The catalyst article may include a platinum group metal and a base metal, both in a molecular sieve. Preferably, the metal in the PNA is palladium. In some embodiments, the metal in the SCR catalyst is copper, the metal in the PNA is palladium and the molecular sieve is a chabazite or ΑΕΙ. Palladium can be introduced into the molecular sieve by spray drying or impregnating with Pd nitrate. The molecular sieve can be aged hydrothermally. The catalyst article may further comprise hydrocarbon-SCR activity. The catalyst article can reduce the NOx stored by the SCR hydrocarbon. In some embodiments, the copper charge is between 0.1 and 10.0% by weight, based on the total weight of the article. In some embodiments, the palladium load is between 0.01 and 20.0% by weight, based on the total weight of the article.
[00238] In the modalities in which the SCR catalyst and the PNA are combined, the SCR catalyst and the PNA are present in a weight ratio of about 10: 1 to about 1:10; about 9: 1 to about 1: 9; about 8: 1 to about 1: 8; about 7: 1 to about 1: 7; about 6: 1 to about 1: 6; about 5: 1 to about 1: 5; about 4: 1 to about 1: 4; about 3: 1 to about 1: 3; about 2: 1 to about 1: 2; about 10: 1; about 9: 1; about 8: 1; about 7: 1; about 6: 1; about 5: 1; about 4: 1; about 3: 1; about 2: 1; about 1: 1; about 1: 2; about 1: 3; about 1: 4: about 1: 5;
Petition 870190109208, of 10/28/2019, p. 91/156
86/93 about 1: 6; about 1: 7; about 1: 8; about 1: 9; or about 1:10.
DOC [00239] The catalyst articles and systems of the present invention can include one or more diesel oxidation catalysts. Oxidation catalysts, and in particular diesel oxidation catalysts (DOCs), are known in the art. The oxidation catalysts are designed to oxidize CO to CO2 and gas phase hydrocarbons (HC) and an organic fraction of diesel particulates (organic fraction soluble) in CO2 and H2O. Typical oxidation catalysts include platinum and, optionally, also palladium on a high surface area inorganic oxide support, such as alumina, silica-alumina and a zeolite.
SUBSTRATE [00240] The catalysts of the present invention may each additionally comprise a through-flow substrate or filter substrate. In one embodiment, the catalyst can be coated on the passage or filter substrate and, preferably, deposited on the passage or filter substrate using a washcoat procedure.
[00241] The combination of an SCR catalyst and a filter is known as a selective catalytic reduction filter (SCRF catalyst). An SCRF catalyst is a single substrate device that combines the functionality of an SCR and particle filter and is suitable for embodiments of the present invention, as desired. Description and references to the SCR catalyst throughout this application must also include the SCRF catalyst, where applicable.
[00242] The through-flow or filter substrate is a substrate that has the ability to contain adsorbent / catalyst components. The substrate is preferably a ceramic substrate or a metallic substrate. The ceramic substrate can be produced from any suitable refractory material, for example, alumina, silica, titania, cerium, zirconia,
Petition 870190109208, of 10/28/2019, p. 92/156
87/93 magnesia, zeolites, silicon nitride, silicon carbide, zirconium silicates, magnesium silicates, aluminosilicates, metalloaluminosilicates (such as cordierite and espudomeno), or a mixture or mixed oxide of any two or more of the same. Cordierite, a magnesium aluminum silicate, and silicon carbide are particularly preferred.
[00243] Metal substrates can be made of any suitable metal and, in particular, heat-resistant metals and metallic alloys, such as titanium and stainless steel, as well as ferritic alloys containing iron, nickel, chromium and / or aluminum, among others trace metals.
[00244] The through-flow substrate is preferably a through-flow monolith that has a honeycomb structure with many small thin-walled parallel channels that run axially through the substrate and that extend along a substrate inlet or outlet . The channel cross section of the substrate can be of any shape, but is preferably square, sinusoidal, triangular, rectangular, hexagonal, trapezoidal, circular or oval. The through-flow substrate can also be of high porosity, which allows the catalyst to penetrate the substrate walls.
[00245] The filter substrate is preferably a thin-walled monolith filter. The channels of a wall flow filter are blocked alternately, which allows the exhaust gas stream to enter a channel from the inlet, then flow through the channel walls and exit the filter from a different channel that leads to the output. Particles in the exhaust gas stream are thus trapped in the filter.
[00246] The catalyst / adsorber can be added to the passage substrate or filter by any known means, such as a washcoat procedure.
REDUCER INJECTOR / UREA [00247] The system may include a means for introducing a reducer
Petition 870190109208, of 10/28/2019, p. 93/156
88/93 nitrogen in the exhaust system upstream of the SCR and / or SCRF catalyst. It may be preferred that the means for introducing a nitrogen reducer into the exhaust system are directly upstream of the SCR or SCRF catalyst (for example, there is no intervening catalyst between the means for introducing a nitrogen reducer and the SCR or SCRF catalyst).
[00248] The reducer is added to the exhaust gas that flows by any suitable means to introduce the reducer into the exhaust gas. Suitable medium includes an injector, sprinkler or feeder. Such methods are known in the art.
[00249] The nitrogen reducer for use in the system can be ammonia by itself hydrazine or an ammonia precursor selected from the group consisting of urea, ammonium carbonate, ammonium carbamate, ammonium hydrogen carbonate and ammonium formate. Urea is particularly preferred.
[00250] The exhaust system may also comprise a means to control the introduction of a reducer into the exhaust gases, in order to reduce NOx. Preferred means of control may include an electronic control unit, optionally an engine control unit , and may additionally comprise a NOx sensor located downstream of the NO reduction catalyst.
BENEFITS [00251] The catalyst articles of the present invention can provide many benefits, including advantages compared to a catalyst article that is generally equivalent, except that it does not include a PNA. The catalyst articles of the present invention can allow the reduction or removal of an EGR circuit within an exhaust system, which can be beneficial for improving fuel economy and energy production, as well as reducing emissions of hydrocarbons and particulate matter. . In addition, the catalyst articles of the present invention can
Petition 870190109208, of 10/28/2019, p. 94/156
89/93 provide equivalent or almost equivalent NO conversion compared to an SCR catalyst when the catalyst article is placed in a close coupling position after the engine. Catalyst articles can provide equivalent or almost equivalent N2O formation compared to an SCR catalyst during NH3 under injection. Catalyst articles of the present invention can provide significantly reduced N2O formation during NH3 over-injection. It can be said that catalyst articles of the present invention behave like a DOC / SCR catalyst under conditions under urea sub-injection, while they behave like a SCR / ASC / DOC with high selectivity of NH3 when excess NH3 is present. The catalyst articles of the present invention can achieve SCR / ASC / DOC functionality in a single block, which is particularly desirable when space is limited. In addition, catalytic articles can provide a quick response to the thermal oscillation of the engine, which can be beneficial for the conversion of NOx during a cold start period. Catalyst articles can provide NOx storage before the urea injection temperature is reached, providing additional cold start NOx control. In some embodiments, the catalyst article can provide HC storage during cold starting. [00252] A catalyst article including a PNA comprising a platinum group metal and a base metal, both in a molecular sieve, can provide additional benefits in addition to those listed above. In this catalyst, SCR and PNA functionality are combined on the same molecular sieve support and therefore can reduce washcoat loading and back pressure. This catalyst can provide hydrocarbon SCR activity and minimize the temperature difference between the PNA and SCR components.
[00253] In some embodiments, due to the rapid heating of the closed coupling catalyst, the NOx storage capacity
Petition 870190109208, of 10/28/2019, p. 95/156
90/93 of the PNA component can be much smaller than the configuration with the Engine PNA / DOC SCR / ASC filter. In some embodiments, since the release and conversion of NOx takes place in the same block, the NOx release temperature of the PNA component can be much lower than the setting with the SCR / ASC filter of Engine PNA / DOC.
[00254] In some embodiments, the ideal benefit can be derived for a system with the catalyst of the invention as the first block when an ammonia: NOx ratio is> 1 and when the temperature of the exhaust current entering the catalyst article is <180 ° C. During these conditions, ie the cold start period, an SCR / ASC downstream may be too cold to be active. When the system heats up so that the exhaust current entering the catalyst article is> 180 ° C, the ammonia: NOx ratio is more ideal> 0.5, to allow the catalyst to convert the maximum amount of NOx with a quantity minimum production of N2O. During the high ammonia: NOx cold start period and occasional transient NH3 slip event, a catalyst article of the present invention may be able to selectively oxidize excess NH3 to n2 without a separate / additional ASC component.
[00255] As used in this specification and in the appended claims, the singular forms "one", "one" and "a / o" include plural referents unless the context clearly indicates otherwise. Thus, for example, reference to "a catalyst" includes a mixture of two or more catalysts and the like.
[00256] The term "ammonia leak" means the amount of unreacted ammonia that passes through the SCR catalyst.
[00257] The term "support" means the material to which a catalyst is attached.
[00258] The term "calcining" or "calcination" means the heating of the
Petition 870190109208, of 10/28/2019, p. 96/156
91/93 material in the air or in oxygen. This definition is consistent with the IUPAC definition of calcination. ..... (IUPAC Compendium of Chemical Terminology, 2nd ed (the "Gold Book") Compiled by AD McNaught and A. Wilkinson Blackwell Scientific Publications, Oxford (1997) corrected version online XML: http: //goldbook.iupac .org (2006-) created by M. Nic, J. Jirat, B. Kosata; updates compiled by A. Jenkins. ISBN 0-9678550-9-8. doi: 10.1351 / goldbook.) Calcination is performed to decompose a metal salt and promote the exchange of metal ions within the catalyst and also to adhere the catalyst to a substrate. The temperatures used in calcination depend on the components in the material to be calcined and, in general, are between about 400 ° C and about 900 ° C, for approximately 1 to 8 hours. In some cases, calcination can be performed up to a temperature of around 1,200 ° C. In applications involving the processes described in this document, calcinations are generally performed at temperatures from about 400 ° C to about 700 ° C, for approximately 1 to 8 hours, preferably at temperatures from about from 400 ° C to about 650 ° C for approximately 1 to 4 hours.
[00259] When a range, or ranges, is provided for several numerical elements, the range or ranges may include the values, unless otherwise specified.
[00260] The term "selectivity of N2" means the conversion of percent ammonia to nitrogen.
[00261] The terms “diesel oxidation catalyst” (DOC), “diesel exothermic catalyst” (DEC), “NOx absorber”, “SCR / PNA” (selective catalytic reduction / passive NOx adsorbent), “ cold start catalyst ”(CSC) and“ three-way catalyst ”(TWC) are terms well known in the art used to describe the various types of catalysts used to treat exhaust gases from combustion processes.
Petition 870190109208, of 10/28/2019, p. 97/156
92/93 [00262] The term “platinum group metal” or “PGM” refers to platinum, palladium, ruthenium, rhodium, osmium and iridium. Platinum group metals are preferably platinum, palladium, ruthenium or rhodium.
[00263] The terms "downstream" and "upstream" describe the orientation of a catalyst or substrate in which the flow of exhaust gas is from the inlet end to the outlet end of the substrate or article.
[00264] The following examples merely illustrate the invention; the knowledgeable person will recognize many variations that are within the spirit of the invention and the scope of the claims.
Example 1 [00265] A standard SCR catalyst was prepared, having 3.3% Cu in zeolite. A PNA-SCR-ASC catalyst was also prepared, with 2% Pd / 2% Cu in zeolite. The NOx storage of each catalyst was measured under the following conditions: 150 ° C for 5 minutes under 167 ppm C3H6 (Cl = 500 ppm), 200 ppm NO and 200 ppm CO, 5% H ₂ O, 5% CO ₂ , and 10% H ₂ O. The results are shown in Figure 45 and demonstrate that the 2% Pd / 2% Cu in the zeolite provides a significantly greater NOx storage capacity. On the other hand, the standard SCR catalyst does not absorb NOx.
Example 2 [00266] It is believed that the SCR functionality of the PdCu.zeolite in the lower layer of the ASC is used primarily as a NO scavenger to reduce the formation of N ₂ O during the oxidation of NH3. NOx stored in the PdCu.zeolite can be converted to either the PdCu.zeolite in the bottom layer or the top layer of SCR during release (as long as the NH3 injection occurs).
[00267] The catalysts described in Example 1 were prepared and tested under the following conditions: 150 ° C for 5 minutes under 167 ppm C ₃ H ₆ (Cl = 500 ppm), 200 ppm NO and 200 ppm CO, H ₂ O a 5%, 5% CO ₂ and
Petition 870190109208, of 10/28/2019, p. 98/156
93/93
10% H2O then increased to 500 ° C with 200 ppm NH3 injection starting at 180 ° C. As shown in Figure 46a, when the NH3 injection starts at 180 ° C, the NOX concentration decreases dramatically in the standard SCR catalyst (3.3% Cu zeolite) with conversion of almost 100% to N2 between 250 ~ 450 ° C and about 60% cumulative NOx conversion at 350 ° C. In contrast, Figure 46b shows that a tremendous amount of NOx is absorbed in a PNA-SCRASC catalyst at low temperature (150 ° C), thus demonstrating better cold start performance. During the subsequent increase step, a certain portion of the stored NOx begins to release before the temperature reaches 180 ° C, when the NH3 injection occurs. The maximum conversion of NOx occurs between 250 ~ 350 ° C and about 30% of accumulated NOx conversion up to 350 ° C.
[00268] Then, to improve the global conversion of NOx, double the amount of NH3 was injected into the system at 180 ° C, with an ANR of 2: 1. The PNA-SCR-ASC catalyst was tested under the following conditions: 150 ° C for 5 min under 167 ppm C3H6 (Cl = 500 ppm), 200 ppm NO and 200 ppm CO, 5% H2O, 5% CO2 and H2O 10%, then up to 500 ° C with 400 ppm NH3 injection starting at 180 ° C. Results are shown in Figure 47. The cumulative NOx conversion at 350 ° C is improved to 44%, however, more N2O has been generated and the NH3 slip is greater.
[00269] In addition, the Pd in the lower layer can also improve the HC / CO conversion of the ASC component, reducing the PGM loading or the DOC catalyst size requirement.

权利要求:
Claims (26)
[1]
1. Catalyst article, characterized by the fact that it comprises a substrate comprising an entrance side and an exit side, a first zone and a second zone, the first zone comprising a passive NOx adsorber (PNA) comprising a platinum group metal and a base metal, both in a molecular sieve, and an ammonia slip catalyst (ASC) comprising an oxidation catalyst comprising a platinum group metal in a support and a first SCR catalyst;
wherein the second zone comprises a catalyst selected from the group consisting of a diesel oxidation catalyst (DOC) and an exothermic diesel catalyst (DEC); and where the first zone is located upstream of the second zone.
[2]
2. Catalyst article according to claim 1, characterized by the fact that the first zone comprises
The. a lower layer comprising a mixture of: (1) oxidation catalyst with (2) the first SCR catalyst;
B. an upper layer comprising a second SCR catalyst, with the upper layer located on the lower layer.
[3]
Catalyst article according to claim 1, characterized by the fact that the support comprises a siliceous material.
[4]
4. Catalyst article according to claim 3, characterized by the fact that the siliceous material comprises a material selected from the group consisting of: (1) silica and (2) a zeolite with a ratio between silica and alumina greater than 200.
[5]
5. Catalyst article according to claim 1, characterized by the fact that the metal of the platinum group of catalyst of
Petition 870190109212, of 10/28/2019, p. 12/8
2/4 oxidation is present in the support in an amount of about 0.5% by weight to about 10% by weight of the total weight of the oxidation catalyst platinum group metal and the support.
[6]
Catalytic article according to claim 1, characterized in that the metal of the oxidation catalyst platinum group comprises platinum, palladium or a combination of platinum and palladium.
[7]
7. Catalyst article according to claim 2, characterized in that, within the blend, a weight ratio between the first SCR catalyst and the platinum group metal in a support is about 10: 1 to about 50: 1.
[8]
8. Catalyst article according to claim 1, characterized by the fact that the first SCR catalyst comprises copper, iron, manganese, palladium or combinations thereof.
[9]
Catalyst article according to claim 2, characterized in that the second SCR catalyst comprises copper, iron, manganese, palladium or combinations thereof.
[10]
10. Catalyst article according to claim 1, characterized by the fact that the first SCR catalyst and PNA are present in a ratio of 5: 1 to 1: 5.
[11]
11. Catalyst article according to claim 1, characterized by the fact that the PNA comprises platinum, palladium or combinations thereof.
[12]
12. Catalyst article according to claim 1, characterized by the fact that the base metal of PNA comprises copper, iron or combinations thereof.
[13]
13. Catalyst article according to claim 1, characterized by the fact that the PNA comprises palladium and copper, both in a molecular sieve.
Petition 870190109212, of 10/28/2019, p. 9/12
3/4
[14]
14. Catalyst article according to claim 1, characterized by the fact that the PNA comprises palladium and iron, both in a molecular sieve.
[15]
15. Catalyst article according to claim 2, characterized by the fact that the lower layer additionally comprises the PNA.
[16]
16. Catalyst article according to claim 15, characterized by the fact that the lower layer comprises a section comprising the PNA (“PNA section”) and the PNA section is located upstream of the mixture.
[17]
17. Catalyst article according to claim 15, characterized by the fact that the blend additionally comprises the PNA.
[18]
18. Catalyst article according to claim 15, characterized by the fact that the lower layer comprises a section comprising the PNA and a third SCR catalyst ("PNA / SCR section").
[19]
19. Catalyst article according to claim 18, characterized by the fact that the lower layer comprises the PNA / SCR section and the mixture, with the PNA / SCR section located upstream of the mixture.
[20]
20. Catalyst article according to claim 18, characterized by the fact that the lower layer comprises the PNA / SCR section and the blend, with the blend located at the top of the PNA / SCR section.
[21]
21. Catalyst article according to claim 18, characterized by the fact that the lower layer comprises the PNA / SCR section and the mixture, with the PNA / SCR section located at the top of the mixture.
[22]
22. Catalyst article according to claim 1, characterized by the fact that the first zone and the second zone are
Petition 870190109212, of 10/28/2019, p. 12/10
4/4 located on a single substrate and the first zone is located on the inlet side of the substrate and the second zone is located on the outlet side of the substrate.
[23]
23. Catalyst article according to claim 1, characterized in that the substrate comprises a first substrate and a second substrate, wherein the first zone is located on the first substrate and the second zone is located on the second substrate and the first substrate is located upstream of the second substrate.
[24]
24. Method for reducing emissions from an exhaust stream, characterized by the fact that it comprises putting the exhaust stream in contact with the catalyst article as defined in claim 1.
[25]
25. Method according to claim 24, characterized in that the exhaust stream comprises an ammonia: NOx ratio> 1 when an exhaust stream temperature entering the catalyst article is <180 ° C.
[26]
26. Method according to claim 24, characterized in that the exhaust stream comprises an ammonia: NOx ratio> 0.5 when an exhaust stream temperature entering the catalyst article is <180 ° C.

类似技术:

---

公开号 | 公开日 | 专利标题

---

BR112019020371A2|2020-04-28|catalyst article, method to reduce emissions from an exhaust stream, and exhaust purification system.

---

US10828603B2|2020-11-10|SCR with turbo and ASC/DOC close-coupled system

---

BR112019020349A2|2020-04-28|catalyst article, method to reduce emissions from an exhaust stream, and exhaust purification system.

---

JP2020515399A|2020-05-28|ASC with platinum group metals in multiple layers

---

US10807040B2|2020-10-20|ASC/DEC with rear-concentrated exotherm generation

---

BR112020011315A2|2020-11-17|catalyst, catalytic article, emission treatment system, and method of reducing emissions from an exhaust stream.

---

GB2562161A|2018-11-07|Rear on-wall design SCRF

---

KR20190040059A|2019-04-16|Reduction of sulfation effect on CU-SCR

---

US11280240B2|2022-03-22|Exhaust system including SCRF catalyst with oxidation zone

---

US20210017889A1|2021-01-21|Exhaust system including scrf catalyst with oxidation zone

同族专利:

---

公开号 | 公开日

---

GB2577967B|2021-06-09|

---

EP3600626A1|2020-02-05|

---

US20180283250A1|2018-10-04|

---

RU2762284C2|2021-12-17|

---

US10669910B2|2020-06-02|

---

RU2019134056A|2021-04-30|

---

GB201805137D0|2018-05-16|

---

GB2563968A|2019-01-02|

---

CN110709152A|2020-01-17|

---

GB2563968B|2021-07-07|

---

DE102018107777A1|2018-10-04|

---

JP2020515762A|2020-05-28|

---

WO2018183604A1|2018-10-04|

---

CN110709152B|2021-10-22|

---

GB201911339D0|2019-09-25|

---

GB2577967A|2020-04-15|

---

EP3600626B1|2021-09-08|

---

RU2019134056A3|2021-07-20|

引用文献:

---

公开号 | 申请日 | 公开日 | 申请人 | 专利标题

---

---

US8844274B2|2009-01-09|2014-09-30|Ford Global Technologies, Llc|Compact diesel engine exhaust treatment system|

---

GB2475740B|2009-11-30|2017-06-07|Johnson Matthey Plc|Catalysts for treating transient NOx emissions|

---

US8293182B2|2010-05-05|2012-10-23|Basf Corporation|Integrated SCR and AMOx catalyst systems|

---

WO2012147376A1|2011-04-28|2012-11-01|エヌ・イー ケムキャット株式会社|Off gas purification device|

---

GB201401115D0|2014-01-23|2014-03-12|Johnson Matthey Plc|Diesel oxidation catalyst and exhaust system|

---

GB2530129B|2014-05-16|2016-10-26|Johnson Matthey Plc|Catalytic article for treating exhaust gas|

---

DE102015119913A1|2014-11-19|2016-05-19|Johnson Matthey Public Limited Company|Combination of SCR with PNA for low temperature emission control|

---

WO2016205441A1|2015-06-18|2016-12-22|Johnson Matthey Public Limited Company|Nh3 overdosing-tolerant scr catalyst|

---

WO2016203249A1|2015-06-18|2016-12-22|Johnson Matthey Public Limited Company|Zoned exhaust system|

---

US10201807B2|2015-06-18|2019-02-12|Johnson Matthey Public Limited Company|Ammonia slip catalyst designed to be first in an SCR system|

---

GB2544839B|2015-07-02|2019-01-16|Johnson Matthey Plc|Passive NOx Adsorber|

---

GB2571039A|2016-10-31|2019-08-14|Johnson Matthey Plc|LTA catalysts having extra-framework iron and/or manganese for treating exhaust gas|

---

RU2759670C2|2017-03-30|2021-11-16|Джонсон Мэтти Паблик Лимитед Компани|Single-unit closely connected scr/asc/pna/doc catalyst|JP6693406B2|2016-12-20|2020-05-13|三菱自動車工業株式会社|Exhaust gas purification device|

---

GB2562160B|2017-03-20|2021-06-23|Johnson Matthey Plc|Catalytic wall-flow filter with an ammonia slip catalyst|

---

JP2020515399A|2017-03-29|2020-05-28|ジョンソン、マッセイ、パブリック、リミテッド、カンパニーＪｏｈｎｓｏｎ Ｍａｔｔｈｅｙ Ｐｕｂｌｉｃ Ｌｉｍｉｔｅｄ Ｃｏｍｐａｎｙ|ASC with platinum group metals in multiple layers|

---

RU2759670C2|2017-03-30|2021-11-16|Джонсон Мэтти Паблик Лимитед Компани|Single-unit closely connected scr/asc/pna/doc catalyst|

---

BR112019020282A2|2017-03-30|2020-04-28|Johnson Matthey Plc|catalyst article, and, method to reduce emissions from an exhaust stream.|

---

GB201705158D0|2017-03-30|2017-05-17|Johnson Matthey Plc|Catalyst article for use in a emission treatment system|

---

US11161100B2|2017-08-31|2021-11-02|Umicore Ag & Co. Kg|Use of a palladium/platinum/zeolite-based catalyst as passive nitrogen oxide adsorber for purifying exhaust gas|

---

EP3676000A1|2017-08-31|2020-07-08|Umicore Ag & Co. Kg|Palladium/zeolite-based passive nitrogen oxide adsorber catalyst for purifying exhaust gas|

---

GB201805312D0|2018-03-29|2018-05-16|Johnson Matthey Plc|Catalyst article for use in emission treatment system|

---

US11161098B2|2018-05-18|2021-11-02|Umicore Ag & Co. Kg|Three-way catalyst|

---

JP2020176601A|2019-04-22|2020-10-29|トヨタ自動車株式会社|Structure|

---

WO2020221891A1|2019-04-30|2020-11-05|Basf Corporation|Multi-functional catalysts for the oxidation of no, the oxidation of nh3 and the selective catalytic reduction of nox|

---

US11167272B2|2019-07-15|2021-11-09|Ford Global Technologies, Llc|Exhaust treatment system including nickel-containing catalyst|

法律状态:
2021-10-19| B350| Update of information on the portal [chapter 15.35 patent gazette]|

优先权:

---

申请号 | 申请日 | 专利标题

---

US201762478794P| true| 2017-03-30|2017-03-30|

---

PCT/US2018/025028|WO2018183604A1|2017-03-30|2018-03-29|Platinum group metal and base metal on a molecular sieve for pna-scr-asc close-coupled systems|

---